The user community of civil and military aircraft powered by gas turbine engines has a significant interest on simulation models for design, development and maintenance activities. These play a crucial role in understanding the aircraft mission performance. The simulation models can be used to understand the behavior of gas turbine engine running at various operating conditions, which are used for studying the aircraft performance and also vital for engine diagnostics. Other significant advantage of simulation model is that it can generate required data at intermediate stages in gas turbine engine, which sometimes cannot be obtained by measurement. Thus engine simulation model / virtual engine building is one of the important aspects towards development of Engine Health Management (EHM) system. This paper describes in detail the engine simulation model development for a typical twin spool turbo jet engine using commercially available Gas turbine Simulation Program (GSP). The engine simulation model has been used for typical aero-engine to get aero-thermodynamic gas path performance analysis related to engine run at Design point, Off Design points and the engine Acceleration-Deceleration Cycles (ADC). Simulations at different operating conditions have been carried out using scaled up characteristic maps of engine components. Design point data as well as engine gas path data obtained from test bed has been used to develop scaled up characteristic maps of the engine components. The simulation results have been compared with various test bed data sets for the purpose of validation. Predicted results of engine parameters like engine mass flow rate and thrust are in good agreement with the test bed data. This validated model can be used to simulate faulty engine components and to develop the fault identification modules and subsequently an EHM system.
The X-ray lithography beamline on Indus-2 is now operational, with two modes of operation. With a pair of X-ray mirrors it is possible to tune the energy spectrum between 1 and 20 keV with a controlled spectral bandwidth. In its 'no optics' mode, hard X-rays up to 40 keV are available. Features and performance of the beamline are presented along with some example structures. Structures fabricated include honeycomb structures in PMMA using a stainless steel stencil mask and a compound refractive X-ray lens using a polyimide-gold mask in SU-8.
Modifications to the critical parameters, such as the exhaust nozzle area, are sometimes done during maintenance of aircraft engines. These modifications are done either to increase the design thrust or to compensate for the reduction of thrust due to leakage in the variable area jet nozzle. There is a trade-off between several performance parameters when such critical parameters are changed during maintenance. A tuned aerothermodynamic simulation model that agrees well with the experimental data from the original engine is required to study the effect of these changes. In the present work, a multipoint map scaling approach and a parameter estimation method are used to develop a simulation model that agrees well with the experimental data from the original turbojet engine. The design modifications are then incorporated in the model, and the effect of the modification on the various performance parameters is studied. The effect of leakage in the nozzle flaps and the corresponding reduction required in the nozzle throat area are calculated. It is shown that the tuned model developed with experimental testbed data enables the identification of ancillary effects of a change in a design parameter, such as the nozzle throat area.
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