Thermo-economics analysis was used to identify the most economic distillation hybrid configuration to dehydrate bioethanol mash (12 wt%) to fuel grade (99.5 wt%) based on economic objective of minimization of operating cost in this work. Three different hybrids of THIDC with azeotropic and, extractive distillation units were assessed using similar feed and product specifications of 1200 kmol/h (12 wt% ethanol) and 55 kmol/h (99.5 wt% ethanol) respectively . The six hybrid configurations were simulated using Aspen Plus ®. The hybrid of THIDC with conventional extractive distillation (THEX1) was shown to have the lowest irreversibility rate (lost work) and highest exergetic efficiency followed by the hybrid containing thermally extractive sequence (THEX3). The latter also has the lowest energy consumption. However, economic evaluation showed that thermally coupled extractive distillation hybrid (with THIDC) is the most attractive hybrid configuration dehydrating bioethanol to fuel grade at commercial scale with the highest return on investment (ROI) and the least annual product cost. This indicates its economic attractiveness when compared with the other hybrids considered in this work. The trade-off existing between economic and exergy efficiency favors the selection of THEX3 as the preferred choice for bioethanol refining among all the six hybrids investigated.
A form stable NaCl-Al 2 O 3 (50-50 wt-%) composite material for high temperature thermal energy storage was fabricated by cold sintering process, a process recently applied to the densification of ceramics at low temperature 300°C under uniaxial pressure in the presence of small amount of transient liquid. The fabricated composite achieved as high as 98.65% of the theoretical density. The NaCl-Al 2 O 3 composite also retained the chloride salt without leakage after 30 heating-cooling cycles between 750°C-850°C together with a holding period of 24 h at 850°C. X-ray diffraction measurements indicated congruent solubility of the alumina in chloride salt, excellent compatibility of NaCl with Al 2 O 3 , and chemical stability at high temperature. Structural analysis by scanning electron microscope also showed limited grain growth, high density, uniform NaCl distribution and clear faceted composite structure without inter-diffusion. The latent heat storage density of 252.5 J/g was obtained from simultaneous thermal analysis. Fracture strength test showed high sintered strength around 5 GPa after 50 min. The composite was found to have fair mass losses due to volatilization. Overall, cold sintering process has the potential to be an efficient, safe and cost-effective strategy for the fabrication of high temperature thermal energy storage materials.
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