We study the key domain wall properties in segmented nanowires loop-based structures used in domain wall based sensors. The two reasons for device failure, namely the distribution of domain wall propagation field (depinning) and the nucleation field are determined with Magneto-Optical Kerr Effect (MOKE) and Giant Magnetoresistance (GMR) measurements for thousands of elements to obtain significant statistics. Single layers of Ni81Fe19, a complete GMR stack with Co90Fe10/Ni81Fe19 as a free layer and a single layer of Co90Fe10 are deposited and industrially patterned to determine the influence of the shape anisotropy, the magneto-crystalline anisotropy, and the fabrication processes. We show that the propagation field is little influenced by the geometry but significantly by material parameters. Simulations for a realistic wire shape yield a curling mode type of the magnetization configuration close to the nucleation field. Nonetheless, we find that the domain wall nucleation fields can be described by a typical Stoner-Wohlfarth model related to the measured geometrical parameters of the wires and fitted by considering the process parameters. The GMR effect is subsequently measured in a substantial number of devices (3000), in order to accurately gauge the variation between devices. This reveals a corrected upper limit to the nucleation fields of the sensors that can be exploited for fast characterization of working elements.
We develop and analyze an advanced concept for a domain-wall-based sensing of rotations. Moving domain walls in n closed loops with n − 1 intersecting convolutions by rotating fields, we are able to sense n rotations. By combining loops with coprime numbers of rotations, we create a sensor system allowing for the total counting of millions of turns of a rotating applied magnetic field. We analyze the operation of the sensor and identify the intersecting cross structures as the critical component for reliable operation. Specifically, depending on the orientation of the applied field angle with the magnetization in the branches of the cross, a domain wall is found to propagate in an unwanted direction, yielding failures and counting errors in the device. To overcome this limiting factor, we introduce a specially designed syphon structure to the controlled pinning of the domain wall before the cross and depinning and propagation only for a selected range of applied field angles. By adjusting the syphon and the cross geometry, we find that the optimized combination of both structures prevents failures in the full sensor structure yielding robust operation. Our modeling results show that the optimized element geometry allows for the realization of the sensor with cross-shaped intersections and an operation that is tolerant to inaccuracies of the fabrication.
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