Failure criteria in current engineering critical assessment procedures for defects in pipelines and welds are stress-based. For example, failure is presumed to occur when the net section average stress reaches some arbitrary flow stress. These approaches are unrealistic for defects of limited length where loading of the net section (ligament) is essentially strain controlled. In order to improve upon this, the authors developed a strain-based failure criterion for part wall pipe defects in terms of the maximum ligament plastic extension. While this criterion[l] provided a basis for assessing the criticality of blunt defects, with respect to plastic collapse, it did not address sharp or planar defects which promote fracture. As a defect becomes sharper, failure is determined more by local strain at the defect tip which is typically characterized by the crack tip opening displacement (CTOD). This paper describes the development of a sharp/planar defect strain-based failure criterion which relates the maximum ligament extension to the critical CTOD of the material. Two and three dimensional non-linear finite element analyses are used to determine local root extensions of circumferential defects which can be related to the loading, defect and pipe dimensions. The root extensions are calibrated to standard CTOD measurements through non-linear finite element analysis. The failure criterion development process considers various defect lengths, material work hardening rates and material models. The failure criterion is compared with analytical and experimental data to demonstrate its predictive capability. The end result of this work is the development of an alternative acceptance criterion for sharp weld defects permitting more effective repair decisions to be made based on a more uniform level of reliability.
The ductile fracture toughness of steel is used to assess the ability of a pipeline to resist long running ductile fractures in a burst event. In modern low carbon clean steels with high toughness, conventional measures of ductile fracture toughness (standard Charpy and DWTT energy) are under review, and alternatives are being studied. The major factor causing concern is the inability of these tests to isolate the energy associated with crack propagation from the total energy absorbed during the specimen fracture. This is significant in modern high toughness steels because their initiation toughness is extremely high. To resolve crack propagation energy, a novel modification was evaluated for both Charpy and DWTT specimens by employing a back-slot including a snug fitting shim to replace the removed material. In most cases, this modification was effective in curtailing the load-displacement trace when the propagating crack interacted with the slot on the backside of the specimen, without affecting the initial portion of the trace; this allowed crack propagation energies to be resolved. The propagation energy determined by this method is compared with the total energy and conventional test parameters. The crack propagation energy values inferred based on this should be validated, in future burst test.
Evaluates the weldability of high-strength microalloy steels and the ability of ultrasonic sensors to test welds of austenitic steels.
The thermal contractions of a cooling weld may easily produce average strains of several percent in the weldment. Since hydrogen, which is likely to be present, can embrittle the steel, it is not surprising to find that welds in steel often crack. In order to try and control this phenomenon therefore requires a study of both the strains in a weld and the embrittling effect of hydrogen.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.
hi@scite.ai
10624 S. Eastern Ave., Ste. A-614
Henderson, NV 89052, USA
Copyright © 2024 scite LLC. All rights reserved.
Made with 💙 for researchers
Part of the Research Solutions Family.