This work presents the use as a filler of carbonized breadfruit seed coat and recycled low density polyethylene as the binder in ceiling board manufacturing. The depulped bread fruit seed was carbonized for 2 h at a temperature of 500°C. The experimental design was set up using the Design Expert software. A total of 30 experimental tests were developed for four parameters and three responses. The parameters are carbonized bread fruit seed coat/recycled Low Density Polyethylene mass ratio (filler-binder mass ratio), compaction time, compaction temperature and compaction pressure while the responses are thermal conductivity, thickness swell and water absorption. The models developed have been validated using the Study of Variance (ANOVA). Using the 3D surface map, the influence of the parameters on the responses was studied. The optimization method of the Design Expert program was used to evaluate the optimal level of the parameters that will produce the best possible result from their combination. The result gave optimal values of 16.206% filler/rLDPE, 9.406minutes compaction time, 200°C compaction temperature and 11 MPa compaction pressure, which gave 0.246% Water Absorption, 1.998% Thickness Swell and 2.898 W/M.K Thermal Conductivity.
The transportation of heavy machine parts and equipment within and outside the workshop has been a source of concern and needs urgent attention because of the hazard it exhibits. This negative effect on the health of engineers, led to the invention of the floor jib crane but research shows that contemporary designs of floor jib crane fail over time when these static load is left on it for a prolonged period of time. This project is centered on the design and fabrication of a mobile floor crane equipped with a facility to lock the load at any level as a special feature, to tackle the issue of failure due to static load. The mobile crane is designed to bear a maximum load of about 1000 kg, with a counter weight of 2.6 KN which gave the crane a 3.034 factor of safety. The materials employed are; sheet metals, angular iron, bolts, nuts, metal rollers etc. The fabrication processes involved drawing, marking out, cutting, filling, welding and assembling. For permanent joints, the arc welding process was employed. As indicated earlier, the mobile floor crane gains its significance in the transportation of heavy machine parts within and outside the workshop. It can also be used to load and unload machine parts on trucks.
The durability of a machine structure is based on its mechanical performance through its entire service life. To avoid structural failures in machines, it is a standard design practice that machines be analyzed based on the types of loading (static and fatigue) associated with it in order to design safe and dependable machine structures. These types of analyses are performed with the purpose of estimating the behavior of the mechanical parts under specific operational conditions. The aim of this research is to investigate the effect of different loading to the maximum load on the redesigned shafts of an existing cassava peeling machine capable of peeling at least one (10) tons of cassava tubers with different weight, size or shape per day to ascertain the effects on the bending moment, shear force, deflection angle, shear stress and bending stress, and evaluate if there is need to reduce or increase the thickness of the shafts to a standard considered to be safe and economical. The three shafts of the cassava peeling machine have been carefully analyzed to check for their fatigue life under different loading conditions. From the analysis, with stress values of 48.640MPa, 49.1289MPa, 3.06089MPa and shaft diameter values of 34.6799mm, 34.7955mm, 13.7941mm evaluated from the reduced stress diagrams and ideal diameter diagrams for abrasive cylinder shaft, peeling cylinder shaft, and retainer shaft respectively, gave positive results because none of stress values were greater than reduced stresses (calculated stress value from Tresca’s theory) on the respective shafts. Therefore, a standard steel shaft of 35mm diameter is appropriate for manufacturing of the machine and also safe and economical.
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