BACKGROUND Lubricants manufactured conventionally from non‐renewable mineral oil resources are not biodegradable and are liable to cause adverse environmental impacts. Biodegradable vegetable oils present a promising lubricant feedstock alternative. Waste cooking oil (WCO), which otherwise finds no immediate potential utilization can be successfully used to synthesize bio‐lubricant. A novel synthetic method was developed by using the two‐step process of C. rugosa lipase‐mediated hydrolysis of WCO to free fatty acids (FFA) followed by Amberlyst 15H esterification of FFA with octanol. The octyl esters produced was the desired biolubricant. RESULTS The effect of different physico‐chemical parameters like temperature, catalyst loading, agitation speed, molar ratio of octanol:FFA and the presence of different desiccants on the esterification reaction was examined. The optimum conditions to get maximum yield of biolubricant in minimum time were, octanol:FFA molar ratio = 3:1, temperature = 80 °C, catalyst = 2 g and desiccant (preferably silica gel powder) = 50% weight of FFA. Fourier transform infrared spectroscopy confirmed that the product formed was ester. CONCLUSION Biolubricant (octyl esters) was prepared efficiently from WCO by the two‐step process developed. This novel approach represents a viable means of producing lubricants from wastes which are renewable in nature and can be an alternative to non‐renewable mineral oil feedstocks. Copyright © 2012 Society of Chemical Industry

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Octyl esters can serve as an important class of biolubricant components replacing their mineral oil counterparts. The purpose of the current work was to investigate the enzymatic esterification reaction of free fatty acids (FFA, from waste cooking oil) with octanol in a solvent-free system using a commercial lipase Novozyme 435. It was found that the esterificaton reaction followed the Ping-pong bi-bi kinetics with no inhibition by substrates or products within the studied concentration range. The maximum reaction rate was estimated to be 0.041 mol L(-1) g(-1) h(-1) . Additionally, the stability of Novozyme 435 in the current reaction system was studied by determining its activity and final conversion of FFA to esters after 12 successive utilizations. Novozyme 435 exhibited almost 100% enzyme activity up to 7 cycles of reaction and gradually decreased (by 5%) thereafter. The kinetic parameters evaluated from the study shall assist in the design of reactors for large-scale production of octyl esters from a cheap biomass source. The enzyme reusability data can further facilitate mass production by curtailing the cost of expensive enzyme consumption.

Aims: Temporary Immersion Bioreactor (TIB) system is an advanced technology for commercial mass production of potato microtubers. Despite of several advantages, this system possess a great risk of culture loss at any stage of micropropagation due to microbial contamination. The aims of this study were to identify microbial contaminants isolated during potato shoot growth in the TIB system, evaluate the efficacy of antimicrobial agents to prevent them, to investigate the effect of those agents in vitro on growth and morphology of potato plantlets. Methodology and results: Six bacteria namely Pseudomonas, Staphylococcus, Klebsiella, Corynebacterium, Proteus, Bacillus and five fungi Aspergillus, Penicillium, Mucor, Fusarium and Rhizopus were isolated from the TIB system. We examined the effect of three antibacterial (Gentamycin, Vancomycin and Tetracycline) and four antifungal agents (Mencozeb, Propiconazole, Bavistin and Copper oxychloride) on the contaminants and on potato shoot growth. Results show that Gentamycin (50 mg/L) and Propiconazole (0.15%) were most effective against the isolated bacteria (35 mm inhibition zone) and fungi (100%) respectively, whereas Gentamycin in combination with Bavistin showed better performance on potato shoot and root development. Conclusion, significance and impact of study: Present study will provide useful guidelines to reduce or eliminate the risk of contamination during micropropagation.

The synthesis of lubricant‐grade ester using waste cooking oil (WCO) as the primary feedstock is characterized in detail and optimized. WCO was initially hydrolyzed using Candida rugosa lipase to convert triglycerides into free fatty acids (FFA). Subsequently, the FFA were esterified with octanol by a heterogeneous catalytic reaction in batch mode. Both the hydrolysis and esterification steps were optimized in terms of relevant process parameters, employing the well‐known response surface methodology. The final product was characterized by Fourier transform infrared and nuclear magnetic resonance spectroscopy. Moreover, a pseudo‐homogeneous, second‐order kinetic model was proposed and validated with respect to the transient conversion data for the esterification reaction under optimum operating conditions. The overall output of the present study is highly useful in the design and development of large‐scale industrial flow reactors to produce biolubricant components using a domestic waste material as feedstock.