This work aims to study the influence of the dispersion conditions in a standard 20L sphere on the explosibility of a nanopowder. Even more than for micropowders, the dispersion conditions have a strong impact on the dust cloud homogeneity and its particle size distribution (PSD). Due to their high surface energy, nanoparticles are prone to agglomeration, but such structures can be broken during the dispersion process. Varying the dispersion pressure, the ignition delay time and even the nozzle type (rebound or symmetric) leads to modifications of the dust specific surface area, and thus of its reactivity. Tests were performed on aluminum and carbon black nanopowders. They were characterized before and during their dispersion in the sphere, notably using in situ laser PSD measurement. The initial turbulence level of the dust cloud was determined by particle image velocimetry. It appears that using the symmetric nozzle, less fragmentation occurs due to a lower shear stress exerted on the agglomerates. This results in a decrease in the explosion severity and an improved experimental reproducibility. Because preignition phenomenon was observed for aluminum nanopowders during their injection through the electrovalve, the dust dispersion by dust lifting was experimented. With regard to the standard procedure, the maximum rate of pressure rise decreased by approximately 30% whereas the maximum overpressure remains nearly unchanged. It means that the same amount of dust reacts in both kinds of experiments but that less fragmentation occurs, which is confirmed by PSD measurements. This work brings some questions about the interpretation of the explosivity results related to nanopowders and highlights the potential need to introduce recommendations in the current standards.
The maximum explosion overpressure and the maximum rate of pressure rise, which characterize the dust explosion severity, are commonly measured in apparatuses and under specific conditions defined by international standards. However, those standards conditions, designed for micropowders, may not be fully adapted to nanoparticles. Investigations were conducted on different nanopowders (nanocellulose, carbon black, aluminum) to illustrate their specific behaviors and highlight the potential inadequacy of the standards. The influence of the sample preparation was explored. Various testing procedures were compared, focusing on the dust cloud turbulence and homogeneity. Dust dispersion experiments evidenced the importance of the characterization of the dust cloud after dispersion, due to the fragmentation of agglomerates, using metrics relevant with nanoparticles reactivity (e.g. surface diameter instead of volume diameter). Moreover, the overdriving phenomenon (when the experimental results become dependent of the ignition energy), already identified for micropowders, can be exacerbated for nanoparticles due to their low minimum ignition energy and to the high energy used under standard conditions. It was evidenced that for highly sensitive nanopowders, pre-ignition phenomenon can occur. Finally, during severe explosions and due to a too long opening delay of the 'fast acting valve', the flame can go back to the dust container.
To avoid the influence of external parameters, such as the vessel volume or the initial turbulence, the explosion severity should be determined from intrinsic properties of the fuel-air mixture. Therefore, the flame propagation of gaseous mixtures is often studied in order to estimate their laminar burning velocity, which is both independent of external factors and a useful input for CFD simulation.Experimentally, this parameter is difficult to evaluate when it comes to dust explosion, due to the inherent turbulence during the dispersion of the cloud. However, the low inertia of nanoparticles allows performing tests at very low turbulence without sedimentation. Knowledge on flame propagation concerning nanoparticles may then be modelled and, under certain conditions, extrapolated to microparticles, for which an experimental measurement is a delicate task. This work focuses on a nanocellulose with primary fiber dimensions of 3 nm width and 70 nm length. A onedimensional model was developed to estimate the flame velocity of a nanocellulose explosion, based on an existing model already validated for hybrid mixtures of gas and carbonaceous nanopowders similar to soot. Assuming the fast devolatilization of organic nanopowders, the chemical reactions considered are limited to the combustion of the pyrolysis gases. The finite volume method was used to solve the mass and energy balances equations and mass reactions rates constituting the numerical system. Finally, the radiative heat transfer was also considered, highlighting the influence of the total surface area of the particles on the thermal radiation. Flame velocities of nanocellulose from 17.5 to 20.8 cm/s were obtained numerically depending on the radiative heat transfer, which proves a good agreement with the values around 21 cm/s measured experimentally by flame visualization and allows the validation of the model for nanoparticles.
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