In this study, SrFe12-xNdxO19, where x = 0, 0.1, 0.2, 0.3, 0.4, and 0.5, was prepared using high-energy ball milling. The prepared samples were characterized by X-ray diffraction (XRD). Using the XRD results, a comparative analysis of crystallite sizes of the prepared powders was carried out by different methods (models) such as the Scherrer, Williamson–Hall (W–H), Halder–Wagner (H–W), and size-strain plot (SSP) method. All the studied methods prove that the average nanocrystallite size of the prepared samples increases by increasing the Nd concentration. The H–W and SSP methods are more accurate than the Scherer or W–H methods, suggesting that these methods are more suitable for analyzing the XRD spectra obtained in this study. The specific saturation magnetization (σs), the effective anisotropy constant (Keff), the field of magnetocrystalline anisotropy (Ha), and the field of shape anisotropy (Hd) for SrFe12-xNdxO19 (0 ≤ x ≤ 0.5) powders were calculated. The coercivity (Hc) increases (about 9% at x = 0.4) with an increasing degree of substitution of Fe3+ by Nd3+, which is one of the main parameters for manufacturing permanent magnets.
Neodymium iron boron (NdFeB) magnets are sintered anisotropic materials. They were commercially introduced in the early 1980s, and since have been used in different applications owing to their superior properties. Herein, we investigated the influence of 0.5 to 8 h of milling time on the morphological, structural, and magnetic performance of Nd9.6Fe80.3Zr3.7B6.4 powders produced using surfactant-assisted high-energy ball milling (SA-HEBM). The results revealed that the relationship between coercivity (H
ci
) and milling time had a non-monotonous character reaching a maximum value of H
ci
= 8.92 kOe after 1 h of milling. The effect of the volume ratio of various magnetic phases (Nd2Fe14B and α-Fe) on microstructure and magnetic properties was also reported. The highest specific saturation magnetization (σ
s
= 120 emu g−1) was attained after 8 h of milling for powders with volume fraction: Nd2Fe14B–81 ± 2% and α-Fe–12 ± 2%. The expected value of Nd2Fe14B specific saturation magnetization was estimated (σ
N
= 108 ± 2.5 emu g−1) using the experimental value of σ
s
and magnetic phase volume fractions. The ratio of remanence to saturation magnetization of the Nd2Fe14B with milling time was also determined and analyzed.
Nanocomposites (NCs) (100-x) SrFe12O19/x Co (x = 10, 20, and 30 wt. %) were produced using the high energy ball-milling (HEBM) process. The effects of hard/semi-hard ratio and annealing temperature (800, 900, and 1000 °C) on the exchange-spring in magnetic NCs were discussed. X-ray diffraction examination showed the coexistence of M-type hexaferrite SrFe12O19 (SFO) as the hard phase and CoFe2O4 spinel ferrite (CFO) as the semi-hard phase. Using a scanning electron microscope (SEM), the morphology and elemental analysis of the NCs were analyzed. The magnetic performances were investigated via a vibrating sample magnetometer at room temperature. With increasing the CFO content and annealing temperature, the hysteresis loop became narrower and possessed semi-hard magnetic properties. The 10 wt. % Co NCs annealed at 800 °C had the highest coercivity of Hc = 4.2 kOe. These results are correlated with switching field distribution plots that have indicated the efficient exchange-spring between SFO and CFO phases NCs annealed at 800 °C. The studied samples can be a promising candidate in permanent magnets and magnetic recording media applications.
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