The authors present the setup of a parametric structural finite element model for the loads and aeroelastic analysis of an unmanned combat air vehicle (UCAV). The DLR-F19 is a "flying wing" configuration with a geometry based on previous research conducted in the scope of the "Mephisto" project and its predecessors "FaUSST" and "UCAV2010". While a considerable body of knowledge exists regarding conventional configurations, unconventional configurations lack that same level of experience, and data for comparison is rarely available. Using an adequate structural model, the conceptual design stage becomes more sophisticated and already allows for the investigation of physical effects at an early stage of the design process. Strategies for structural modeling and proper condensation, aero-structural coupling, loads integration, control surface attachment, and the use of composite materials are addressed in this paper. The resulting model is sized for minimum structural weight, taking into account 216 load cases. In addition, a comprehensive loads analysis campaign is conducted and the resulting loads are evaluated at defined monitoring stations. In addition to maneuver loads, quasi-static gust loads are calculated using the Pratt formula and compared to results obtained from a dynamic 1-cosine gust simulation. The reasons
The paper addresses the application of a parametric design process for a flying wing configuration. The multi-disciplinary configuration (MULDICON) is a generic unmanned combat air vehicle (UCAV) developed for research purposes, a further development of the DLR-F19 configuration, which was used for research activities in the scope of the DLR project Mephisto and its predecessors FaUSST and UCAV2010. For the MULDICON, the DLR parametric design process MONA is applied. Special emphasis is placed on the structural modeling with composite material where each layer is modeled and analyzed. Various failure criteria are compared to define suitable constraints for the optimization of the load carrying structure. In contrast to optimize the thickness of composites with global allowable strains, such strategy allows for a detailed analysis of every layer. The number of constraints due to the set-up of every ply is substantially increased compared to the strain allowables but the structural optimization is still applicable. The detailed structural and mass models represent the global stiffness and structural dynamic characteristics of the aircraft. For the loads analysis part of the design process, 9 different mass configurations with a total of 306 maneuvering load cases as well as 336 1-cos gust load cases are taken into account. Furthermore, a new simplified landing impact simulation is introduced to consider 12 landing load cases. All load cases are defined according to regulations like CS-25. Such number of load cases is necessary to cover a sufficient number of flight conditions. For the selection of the design loads for the structural optimization, the essential loads are analyzed for a subset of locations. Together with a parametrized optimization model, the structural optimization is conducted. The result is a weight-optimized structural model for the MULDICON. This entire model allows for the investigation of physics-based effects already at an early stage of the design process.
The German Aerospace Center (DLR) is currently developing an unmanned experimental solar-powered fixed-wing high-altitude platform designed to be stationed in the stratosphere for several days and to carry payload for earth observation missions. This paper deals with a flight mechanical analysis of the aircraft within the preliminary design phase. For this purpose, it briefly describes all disciplines involved in the preliminary design and gives an insight into their methods used. Subsequently, it presents an assessment of the aircraft in terms of stability and control characteristics. Doing so, it first deals with a dynamic stability investigation using a non-linear 6-degrees-of-freedom flight dynamic model with a simple quasi-stationary approach to account for flexibility, in which the aerodynamic derivatives are given for different airspeed-dependent flight shapes. The investigations show that the aircraft is naturally stable over the complete flight envelope. It does not have a typical short period mode. Instead, the corresponding mode involves altitude and airspeed changes to a large extent. At low airspeeds, the Dutch roll and spiral modes couple and form two non-classical modes. Second, it presents a control surface design evaluation process for the aircraft based on a flight mechanical requirement. This requirement addresses the necessary control authority to counteract the aircraft’s responses due to gust encounters to not exceed afore-defined limits and to prevent the aircraft from entering a flight condition that it cannot be recovered from.
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