Wind blades are the most expensive parts of wind turbines made from fibre-reinforced polymer composites. The blades play a critical role on the energy production, but they are prone to damage like any other composite components. Leading edge (LE) erosion of the wind turbine blades is one of the common damages, causing a reduction in the annual energy production especially in offshore wind turbine farms. This erosion can be caused by rain, sand and flying solid particles. Coating the blade against erosion using appropriate materials can drastically reduce these losses and hence is of great interest. The sol–gel technique is a convenient method to manufacture thin film coatings, which can protect the blades against the rain erosion, while having negligible effect on the weight of the blades. This article provides an extensive review of the liquid erosion mechanism, water erosion testing procedures and the contributing factors to the erosion of the LE of wind turbine blades. Techniques for improving the erosion resistance of the LE using carbon nanotubes and graphene nano-additives are also discussed.

Possibilities of the development of new anti-erosion coatings for wind turbine blade surface protection on the basis of nanoengineered polymers are explored. Coatings with graphene and hybrid nanoreinforcements are tested for their anti-erosion performance, using the single point impact fatigue testing (SPIFT) methodology. It is demonstrated that graphene and hybrid (graphene/silica) reinforced polymer coatings can provide better erosion protection with lifetimes up to 13 times longer than non-reinforced polyurethanes. Thermal effects and energy dissipation during the repeated soft impacts on the blade surface are discussed.

No abstract

The development of two novel elastomeric erosion resistant coatings for the protection of wind turbine blades is presented. The coatings are prepared by modifying polyurethane (PU) with (i) hydroxyl functionalised graphene nanoparticles (f-GNP) and (ii) f-GNP and a hydrophobic silica-based sol–gel (SG). Tensile, monotonic and cyclic compression and tearing tests have been conducted on the neat PU and the two newly developed elastomeric PU nanocomposites (PU + GNP and PU + GNP + SG) to allow their properties to be compared. The test results showed that the mechanical properties of PU and the modified PUs have strong dependency on temperature, strain rate and nanoparticles loading and addition of GNP and SG to PU improved the mechanical properties. Compared to PU, Young’s modulus and modulus of toughness of PU + GNP + SG increased 95% and 124%, respectively. The PU + GNP nanocomposite displayed the highest tearing strength and the PU + GNP + SG nanocomposite showed the highest elongation at break. An investigation of the microstructures of the modified PUs by FTIR, field emission scanning electron microscope (FESEM) and energy-dispersive X-ray spectroscopy (EDX) are discussed. Hydrophobicity of the PU and developed PU nanocomposites are reported by measuring their water droplet contact angles and their free surface energies.

In this paper, the rheological behaviour of a petroleum-based epoxy (EL2 laminating epoxy) was compared with the Super Sap CLR clear bio-resin epoxy. The focus of the work was on the viscous and viscoelastic performance of these epoxy resins. Rheological tests were carried out at 15, 30, and 60 min after the mixing of the pure epoxies and the hardeners at a constant temperature of 25 °C. The results obtained from the rheometer tests showed that the viscosity of both epoxy systems decreased with increasing shear rate, which is typical behaviour of a shear thinning fluid. Regarding the oscillatory rheology tests, the viscoelastic properties of both epoxy resins were studied within their linear viscoelastic region (LVER) by amplitude sweep test, which was also carried out 15, 30, and 60 min after mixing the epoxies with the hardeners. It was noticed that the petroleum-based epoxy possessed a more significant LVER relative to the bio-based resin. Finally, the storage modulus (G′), the loss modulus (G″), and the phase angle were extracted, and these parameters were investigated over low and high frequencies. From the test results, we observed that both epoxy resins showed a liquid-like viscoelastic behaviour due to their phase angle values, which were always between 45° and 90°, and by the general tendency of the G″ predominance over G′ at low and high frequencies.