The lifetime of a cast-resin transformer mainly depends on the condition of insulation material. Partial discharge (PD) is an important reason for insulation deterioration in cast-resin transformers. Identifying the position of PD is very necessary for damage assessment while the transformer is still operating, and the transformer is covered by housing. This paper proposes the investigation of a cast-resin transformer using an AE sensor and HFCT sensor to specify the precise source of PD. In this study, four AE sensors were used to find PD sources, and the high-frequency current transducer (HFCT) technique was used to identify the PD source and the criteria level. The experiment, in the first two parts, identified the possibility of PD, which includes the position of PD. The final part of the experiment verified the position of the PD source of a cast-resin transformer and confirmed the inspection results. AE and HFCT sensors can be used to detect the location of PD sources, confirming the position of the PD source by sensor detection. In addition, the evident partial discharge picture on the insulator surface of high voltage side. The process successfully and accurately identifies and locates the PD source.
This study used the Area Elimination Method (AEM) of transformer design with transformer characteristic simulation. The multidimensional variable of physical parameters such as magnetic density, current density, voltage and coil turn was performed. This method was used in designing the 8000 kVA 22,000–3300/1905 V oil-type large distribution transformer. The result from a design found that the objective function tries to reduce the material to be used, and less core steel, less conductors, less transformer oil or less transformer tanks may cause an increasing load loss or increasing temperature rise, but we have calculated the temperature in the winding and design the radiator fins at the same time. After designing the transformer with AEM and it being manufactured in the production process, the transformer was tested according to IEC standards. It was confirmed that the power loss tests with no load yielded lower power loss than the standard value. In addition, the transformer passed the satisfaction test and the results of this design were built and tested with IEC 60076 standards. The information from the design using the Area Elimination Method could be a guarantee of standardized accuracy for oil distribution transformers. This also saves time and increases design efficiency for transformer designers.
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