The new emerging Wire and Arc Additive Manufacturing (WAAM) technology has significant potential to improve material design and efficiency for structural components as well as reducing manufacturing costs. Due to repeated and periodic melting, solidification and reheating of the layers, the WAAM deposition technique results in some elastic, plastic and viscous deformations that can affect material degradation and crack propagation behaviour in additively manufactured components. Therefore, it is crucial to characterise the cracking behaviour in WAAM built components for structural design and integrity assessment purposes. In this work, fatigue crack growth tests have been conducted on compact tension specimens extracted from ER70S-6 steel WAAM built components. The crack propagation behaviour of the specimens extracted with different orientations (i.e. horizontal and vertical with respect to the deposition direction) has been characterised under two different cyclic load levels. The obtained fatigue crack growth rate data have been correlated with the linear elastic fracture mechanics parameter $$\varDelta K$$
Δ
K
and the results are compared with the literature data available for corresponding wrought structural steels and the recommended fatigue crack growth trends in the BS7910 standard. The obtained results have been found to fall below the recommended trends in the BS7910 standard and above the data points obtained from S355 wrought material. The obtained fatigue growth trends and Paris law constants from this study contribute to the overall understanding of the design requirements for the new optimised functionally graded structures fabricated using the WAAM technique.
The aim of this study is to look into the current information surrounding decommissioning and life extension strategies in the offshore wind sector and critically assess them to make informed decisions upon completion of the initial design life in offshore wind farms. This was done through a two-pronged approach by looking into the technical aspects through comprehensive discussions with industrial specialists in the field and also looking into similar but more mature industries such as the Offshore Oil and Gas sector. For the financial side of the assessment, a financial model was constructed to help portray a possible outcome to extend the life for a current offshore wind farm, using the existing data. By employing a techno-economic approach for critical assessment of life extension strategies, this study demonstrates the advantages and disadvantages of each strategy and looks to inform the offshore wind industry the best course of action for current wind farms, depending on their size and age.
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