In this work a multilevel Computational Fluid Dynamics (CFD) analysis has been applied for the design of a Formula race car exhaust muffler with improved characteristics of sound pressure level (SPL) and fluid dynamic response. The approaches developed and applied for the optimization process range from the 1D to fully 3D CFD simulation, exploring hybrid approaches based on the integration of a 1D model with 3D tools. Modern mufflers typically have a complex system of chambers and flow paths. There are a variety of sound damping and absorbing mechanisms working to quiet the sound flowing through a muffler and piping system. Two calculation methods were selected for this study. The muffler has a complex inner structure containing perforated pipe and fiber material. Computer-aided design (CAD) file of the muffler was established for developing Finite Element Analysis (FEA) model in AVL BOOST v2017 and another commercial advanced design software (SolidWorks 2017). FEA model was made to monitor the flow properties, pressure and velocity. After the model was verified, sensitivity studies of design parameters were performed to optimize the SPL of the muffler. The software analysis results are included in the paper. Recommendations are made for obtaining smoother SPL curves for various measurement methods.
This paper deals with the creation of modern high-performance aircraft power units based on the Wankel rotary piston engine. One of the main problems of Wankel engines is high specific fuel consumption. This paper solves the problem of improving the efficiency of this type of engine. The mathematical model of non-stationary processes of transfer of momentum, energy, mass, and the concentration of reacting substances in the estimated volume provides for the determination of local gas parameters in the entire computational region, which are presented as a sum of averaged and pulsation components. The k-ζ-f model is used as the turbulence model; the combustion is described by the coherent flame model (CFM) based on the concept of laminar flame propagation. As a result of the calculation, we obtained the values of temperature, pressure, and velocity of the working fluid in the working chamber cross-sections of a rotary–piston engine. Various options of the rotor recess shape are considered. Based on the data obtained, the rotor design was improved. The offered shape of the rotor recess has reduced emissions of both nitrogen oxides and carbon dioxide.
In this work a multilevel CFD analysis have been applied for the design of an engine exhaust system include manifold and muffler with improved characteristics of noise reduction and fluid dynamic response. The approaches developed and applied for the optimization process range from the 1D to fully 3D CFD simulation, exploring hybrid approaches based on the integration of a 1D model and 3D tools. Once the best configuration has been defined, the 1D-3D approach has been adopted to confirm the prediction carried out by means of the simplified approach, studying also the impact of the new configuration on the engine performances.
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