This paper presents a new methodology based on gas chromatography-mass spectrometry (GCMS) in order to separate and quantify the gases presented inside the cells of rigid polyurethane (RPU) foams. To demonstrate this novel methodology, the gas composition along more than three years of aging is herein determined for two samples: a reference foam and foam with 1.5 wt% of talc. The GCMS method was applied, on one hand, for the accurate determination of C5H10 and CO2 cell gases used as blowing agents and, on the other hand, for N2 and O2 air gases that diffuse rapidly from the surrounding environment into foam cells. GCMS results showed that CO2 leaves foam after 2.5 month (from 21% to 0.03% for reference foam and from 17% to 0.03% for foam with 1.5% talc). C5H10 deviates during 3.5 months (from 28% up to 39% for reference foam and from 29% up to 36% for foam with talc), then it starts to leave the foam and after 3.5 year its content is 13% for reference and 10% for foam with talc. Air diffuses inside the cells faster for one year (from 51% up to 79% for reference and from 54% up to 81% for foam with talc) and then more slowly for 3.5 years (reaching 86% for reference and 90% for foam with talc). Thus, the fast and simple presented methodology provides valuable information to understand the long-term thermal conductivity of the RPU foams.
Stress corrosion cracking test methods of corrosion-resistant alloys are reviewed. The interest to write a review on this topic was drawn by demands for oil country tubular goods applicable in deep wells with high pressures, high temperatures, and the presence of H 2 S, where stress corrosion cracking is one of the most critical failure modes. All conventional methods for determining the stress corrosion cracking resistance of an alloy, mainly slow strain rate testing, constant load testing (tensile, 4-PB), constant strain testing (U-bend, C-ring), and fracture mechanics (double cantilever beam sample) are covered. Considering the variety of testing solutions, the field of search is narrowed to hot (up to 250°C) aqueous chloride solutions with dissolved H 2 S and CO 2 gases under high pressure (up to 200 bar total pressure).
This paper presents an enhanced gas chromatography–mass spectrometry method for the separation of cell gases in polyurethane foam. The novel method was then tested on several polyurethane foams produced at different mixing times, showing successful results. The measurement of gas content in polyurethane foams has been rarely considered in published literature. This parameter, indeed, plays a critical role in the deterioration of polyurethane foam thermal conductivity. This is because of the diffusion of gases which is the main mechanism of foam aging. Hence, an improved gas chromatography–mass spectrometry method was developed to offer simultaneous separation of several types of gas in only one column, using gas chromatography as its main concept. The composition of a sample gas consisting of N2, O2, CO2, and C5H10 was accurately calculated by measuring the ratio of each peak area on the chromatograms, with argon being used for sampling. This fast and simple method was found to be useful, on one hand for the accurate determination of C5H10 and CO2 cell gases used as blowing agents, and on the other hand for N2 and O2 air gases that diffuse rapidly from the surrounding environment into foam cells. The effect of mixing time on foam kinetics, cellular structure, foam thermal conductivity, and the overall thermal conductivity of cell gas mixture was also investigated. By complex analysis of foam density, the presence of open cells, cell size, and thermal conductivity of cell gas mixture, the lowest measured value of foam thermal conductivity was explained. The major goal of these experiments was to show the importance of foam cell gas analysis, together with foam structure, which is uniquely done to contribute to the understanding of polyurethane foam thermal conductivity. The thermal conductivity of cell gas mixture is considered as an example of the potential applications of this novel gas chromatography–mass spectrometry method.
The corrosion mechanism of stainless steel caused by high temperature decomposition of aqueous urea solution has been investigated. The relationship between aqueous urea solution, its thermal decomposition products and the corrosion mechanism of stainless steel is studied by FTIR spectroscopy, SEM and stereo microscopy. The corroded steel samples, together with deposits, were obtained from the injection of aqueous urea solution on the steel plate at high temperatures. Uniform corrosion underneath the deposits was proposed as the main driver for corrosion of the steel samples. At the crevices, corrosion due to the used geometry and due to high temperature cycling could play an acceleration role as well.
The corrosion behavior of a ferritic unstabilized stainless steel 1.4016 during decomposition of aqueous urea solution at high temperature has been investigated. Corrosion was obtained from 100 h of cyclic heating (from room temperature up to 600 °C) and injection of aqueous urea solution on the steel plate in a laboratory-scale test bench. The evaluation procedure covered the metallographic analysis of corroded steel samples by high-resolution scanning electron microscopy (HR-SEM) and transmission electron microscopy (TEM). Uniform corrosion underneath deposits was found as one of the drivers for degradation of the steel. Damage happened by high-temperature depassivation of stainless steel due to the excess of the aggressive medium. Besides uniform corrosion, a nitridation layer underneath surface oxides together with chromium carbonitride particles precipitated through the whole depth of the sample was identified resulting in intergranular attack.
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