Abstract-Electrolytic filter capacitors are frequently responsible for static converter breakdowns. To predict these faults, a new method to set a predictive maintenance is presented and tested on two types of converters.The best indicator of fault of the output filter capacitors is the increase of ESR. The output-voltage ripple of the converter increases with respect to ESR. In order to avoid errors due to load variations, is filtered at the switching frequency of the converter. The problem is that this filtered component is not only dependent on the aging of the capacitors, but also on the ambient temperature, output current, and input voltage of the converter. Thus, to predict the failure of the capacitors, this component is processed with these parameters and the remaining time before failure is deduced.Software was developed to establish predictive maintenance of the converter. The method developed is as follows. First, a reference system including all the converter parameters was built for the converter at its sound state, i.e., using sound electrolytic filter capacitors. Then, all these parameters were processed and compared on line to the reference system, thereby, the lifetime of these capacitors was computed.
This work presents a study of the reduction in battery stresses by using supercapacitors (SC's) in a 500 kVA rated UPS. We aim at investigating the optimal supercapacitors-battery combination versus the SC's cost. This investigation is threefold; first, supercapacitors and battery models developed using Matlab/Simulink® are presented and validated. Second, the architecture and the simulation of the designed system that combines the SC's and the battery are shown. The supercapacitors are used as high power storage devices to smooth the peak power applied to the battery during backup-time and to deliver full power during short grid outages. By charging the SC's through the battery at a suitable rate, all impulse power demands would be satisfied by the supercapacitors. Third, extensive simulations are carried out to determine the gain in battery RMS current, the gain in energy losses, the energy efficiency and the elimination rate of surge load power. These four performance parameters are determined by simulation and then analyzed. The influence of the SC's recharge on the performance indicators is highlighted. A thorough analysis involving optimal study proposes to draw the optimal SC's number and filter constant from the variation of the aforementioned parameters versus the cost of the SC's.
International audienceThis paper proposes a comparative study of current-controlled hysteresis and pulsewidth modulation (PWM) techniques, and their influence upon power loss dissipation in a power-factor controller (PFC) output filtering capacitors. First, theoretical calculation of low-frequency and high-frequency components of the capacitor current is presented in the two cases, as well as the total harmonic distortion of the source current. Second, we prove that the methods already used to determine the capacitor power losses are not accurate because of the capacitor model chosen. In fact, a new electric equivalent scheme of electrolytic capacitors is determined using genetic algorithms. This model, characterized by frequency-independent parameters, redraws with accuracy the capacitor behavior for large frequency and temperature ranges. Thereby, the new capacitor model is integrated into the converter, and then, software simulation is carried out to determine the power losses for both control techniques. Due to this model, the equivalent series resistance (ESR) increase at high frequencies due to the skin effect is taken into account. Finally, for hysteresis and PWM controls, we suggest a method to determine the value of the series resistance and the remaining time to failure, based on the measurement of the output ripple voltage at steady-state and transient-state converter working
The failure of electrolytic capacitors is the cause of most breakdowns of static converters. The function of these capacitors is to filter and to store electrical energy. Accelerated aging tests showed that the increase of the internal resistance ESR of the capacitors is a good indicator of their faulty state. The filter function is affected by the capacitors wearout on the one hand. At high frequency, the voltage ripple at the terminals of the capacitors increases according to ESR rise. On the other hand, the storage function is not much influenced by the capacitors aging. As static converters work most of the time at variable load, high transient values of the voltage ripple occur when output current changes that can induce false alarms. These transients are verified theoretically and experimentally. In order to avoid these transients effects, we suggest to monitor the fundamental component of the voltage ripple. This latter waveform is the best signature of the capacitors state. The ESR of the capacitors and the time before their failure are deduced from the processing of this waveform with other converter parameters such as input voltage, output current and ambient temperature.
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