Please cite this article as: Martínez-Hergueta, F., Ridruejo, A., González, C., LLorca, J., Deformation and energy dissipation mechanisms of needle-punched nonwoven fabrics: A multiscale experimental analysis, International Journal of Solids and Structures (2015), doi: http://dx.
AbstractThe deformation and energy dissipation processes in a needle-punched polyethylene nonwoven fabric were characterized in detail by a combination of experimental techniques (macroscopic mechanical tests, single fiber and multi fiber pull-out tests, optical microscopy, X-ray computed tomography and wide angle X-ray diffraction) that provided information of the dominant mechanisms at different length scales. The macroscopic mechanical tests showed that the nonwoven fabric presented an outstanding strength and energy absorption capacity. The mechanical behavior was highly anisotropic although the initial fiber and knot distribution was isotropic. The load was transferred to the fabric through a set of fibers linked to the entanglement points, which formed an active skeleton. The fraction of fibers in the skeleton depended on the orientation and it was controlled by the features of * Corresponding author the entanglement points. Most of the strength and energy dissipation was provided by the progressive extraction of the fibers in the skeleton from the entanglement points and final fracture occurred by the total disentanglement of the fiber network in a given section at which the macroscopic deformation was localized. These findings provide the fundamental observations to develop microstructure-based continuum models for the mechanical behavior of needle-punched nonwoven fabrics.
a b s t r a c tThe micromechanisms of deformation and fracture in tension were analyzed in a commercial polypropylene nonwoven geotextile material in a wide range of strain rates. Two different loading scenarios (smooth and notched specimens) were considered to study how these mechanisms are modified in presence of a stress concentration. The nonwoven fabric presented significant deformability and energy-absorption capability, which decreased with the strain rate, together with a high level of strength, which increased with strain rate. In addition, the material was notch-insensitive as the stress concentration around the crack tip was relieved by marked nonlinear behavior, which induced crack blunting. Different experimental techniques (standard mechanical tests, in situ testing within the scanning electron microscope, digital image correlation, etc.) were used to establish the sequence of deformation and failure processes and to link these micromechanisms with the macroscopic behavior.
This work shows evidence of conventional liquid and polymer molecules doping macroscopic yarns made up of carbon nanotubes (CNT), an effect that is exploited to monitor polymer flow and thermoset curing during fabrication of a structural composite by vacuum infusion. The sensing mechanism is based on adsorption of liquid/polymer molecules after infiltration into the porous fibers. These molecules act as dopants that produce large changes in longitudinal fiber resistance, closely related to the low density of carriers near the Fermi level of bulk samples of CNT fibers, reminiscent of their low‐dimensional constituents. A 25% decrease in fiber resistance upon exposure to electron–donor radicals formed during epoxy vinyl ester polymerization is shown as an example. At later stages of curing the matrix undergoes shrinkage and applies a compressive stress to the fibers. The resulting sharp increase in electrical resistance provides a mechanism for detection of the matrix gel point. The kinetics of resistance change during polymer ingress are related to established models for macromolecular adsorption, thus also enabling prediction of polymer flow. This is demonstrated for vacuum infusion of a 150 cm2 glass fiber laminate composite, with the CNT fiber yarns giving accurate prediction of macroscopic resin flow according to Darcy's law.
This work presents a model that successfully describes the tensile properties of macroscopic fibres of carbon nanotubes (CNTs). The core idea is to treat the fibres as a network of crystallites, similar to the structure of highperformance polymer fibres, with tensile properties defined by the crystallite orientation distribution function (ODF), shear modulus and shear strength.Synchrotron small-angle X-ray scattering measurements on individual fibres are used to determine the initial ODF and its evolution during in-situ tensile testing. This enables prediction of tensile modulus, strength and fracture envelope, with remarkable agreement with experimental data for fibres produced in-house with different constituent CNTs and for different draw ratios, as well as with literature data. The parameters extracted from the model include: crystallite shear strength, shear modulus and fibril strength. These are in agreement with data for commercial high-performance fibres, although * Corresponding authors high compared with values for single-crystal graphite and short individual CNTs. The manuscript also discusses the unusually high fracture energy of CNT fibres and exceptionally high figure of merit for ballistic protection.The model predicts that small improvements in orientation would lead to superior ballistic peformance than any synthetic high-peformance fiber, with values of strain wave velocity (U 1/3 ) exceeding 1000m/s.
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