We report on the synthesis of kilometers of continuous macroscopic fibers made up of carbon nanotubes (CNT) of controlled number of layers, ranging from single-walled to multiwalled, tailored by the addition of sulfur as a catalyst promoter during chemical vapor deposition in the direct fiber spinning process. The progressive transition from single-walled through collapsed double-walled to multiwalled is clearly seen by an upshift in the 2D (G′) band and by other Raman spectra features. The increase in number of CNT layers and inner diameter results in a higher fiber macroscopic linear density and greater reaction yield (up to 9%). Through a combination of multiscale characterization techniques (X-ray photoelectron spectroscopy, organic elemental analysis, high-resolution transmission electron microscopy, thermogravimetric analysis, and synchrotron XRD) we establish the composition of the catalyst particles and position in the isothermal section of the C–Fe–S ternary diagram at 1400 °C. This helps explain the unusually low proportion of active catalyst particles in the direct spinning process (<0.1%) and the role of S in limiting C diffusion and resulting in catalyst particles not being in thermodynamic equilibrium with solid carbon, therefore producing graphitic edge growth instead of encapsulation. The increase in CNT layers is a consequence of particle coarsening and the ability of larger catalyst particles to accommodate more layers for the same composition.

We present a method to spin highly oriented continuous fibers of adjustable carbon nanotube (CNT) type, with mechanical properties in the high-performance range. By lowering the concentration of nanotubes in the gas phase, through either reduction of the precursor feed rate or increase in carrier gas flow rate, the density of entanglements is reduced and the CNT aerogel can thus be drawn (up to 18 draw ratio) and wound at fast rates (>50 m/min). This is achieved without affecting the synthesis process, as demonstrated by Raman spectroscopy, and implies that the parameters controlling composition in terms of CNT diameter and number of layers are decoupled from those fixing CNT orientation. Applying polymer fiber wet-spinning principles then, strong CNT fibers (1 GPa/SG) are produced under dilute conditions and high draw ratios, corresponding to highly aligned fibers (from wide- and small-angle X-ray scattering). This is demonstrated for fibers either made up of predominantly single-wall CNTs (SWCNTs) or predominantly multiwall CNTs (MWCNTs), which surprisingly have very similar tensile properties. Finally, we show that postspin densification has no substantial effect on either alignment or properties (mechanical and electrical). These results demonstrate a route to control CNT assembly and reinforce their potential as a high-performance fiber.

No abstract

Anatase TiO 2 nanoparticles doped with Al or Fe have been synthesized via a modified Pechini method which allows us to reach high control in size and composition. Microstructural analysis confirms the good crystallinity of the doped anatase nanoparticles with average sizes around 5 nm and dopant cationic concentrations up to 30%. The anatase to rutile transition (ART) has been thermally driven and analyzed as a function of the doping. Thermo-diffraction measurements indicate that the phase transition can be either promoted or inhibited by Fe or Al doping, respectively. The influence of Al and Fe doping on the phase transition has been discussed by means of Raman spectroscopy, photoluminescence and X-ray photoelectron spectroscopy, with special attention paid to the role played by Ti 3+ at the surface. The anatase phase has been stabilized up to temperatures above 900 C by appropriate Al doping.

The assembly of aligned carbon nanotubes (CNTs) into fibers (CNTFs) is a convenient approach to exploit and apply the unique physico-chemical properties of CNTs in many fields. CNT functionalization has been extensively used for its implementation into composites and devices. However, CNTF functionalization is still in its infancy because of the challenges associated with preservation of CNTF morphology. Here, we report a thorough study of the gas-phase functionalization of CNTF assemblies using ozone which was generated in situ from a UV source. In contrast with liquid-based oxidation methods, this gas-phase approach preserves CNTF morphology, while notably increasing its hydrophilicity. The functionalized material is thoroughly characterized by Raman spectroscopy, X-ray photoelectron spectroscopy, transmission electron microscopy, and scanning electron microscopy. Its newly acquired hydrophilicity enables CNTF electrochemical characterization in aqueous media, which was not possible for the pristine material. Through comparison of electrochemical measurements in aqueous electrolytes and ionic liquids, we decouple the effects of functionalization on pseudocapacitive reactions and quantum capacitance. The functionalized CNTF assembly is successfully used as an active material and a current collector in all-solid supercapacitor flexible devices with an ionic liquid-based polymer electrolyte.