Using wood and other natural fibers with thermoplastic materials is always associated with a problem: poor compatibility between wood fibers and thermoplastic matrix. This paper deals with the mentioned problem and tries to solve, or at least ease, it through pre-heat treatment of wood prior to blending of wood fibers with other components of composites. In this study, wood pre-heat treated at different temperatures (175, 190 and 205°C) was used at various loadings (25 and 50%) with high density polyethylene (HDPE) and polypropylene-maleic anhydride copolymer (MAPP) to produce composites. The composite properties, including mechanical performance and morphological character, were investigated. The results of this study show that pre-heat treatment temperature and coupling agent content did not impact the composite properties at 25% wood content. Adding treated wood at 50% level to the composites enhanced the mechanical properties in comparison with untreated wood. The degree of the enhancement depended on pre-heat treatment temperature. Using wood treated at 190°C resulted in composites with the highest modulus of rupture (MOR) and tensile strength. In terms of modulus of elasticity (MOE), composites having wood treated at 205°C showed the highest MOE in both tensile and flexural tests. Adding 2% coupling agent caused an improvement in modulus of rupture (MOR) and tensile strength. An increase in wood content from 25 to 50% deceased strain at maximum load drastically. Morphological study showed that the mode of fracture is a function of wood and coupling agent content, and pre-heat treatment temperature.
The efficiency of ultrasonication technique to disperse nanoclay in polyvinyl acetate (PVA) was examined. A hydrophilic nanoclay was added to PVA, and its effects on bond strength of wood joints were determined. The results of bond strength measured on block shear tests showed that nanoclay increased the bond strength of wood joints, especially in humid conditions. Atomic force microscopy (AFM) proved that it can be used to examine the quality of nanoclay dispersion in a matrix very precisely. The results of this study showed that ultrasonication technique is efficient in mixing nanoclay with the PVA matrix.
Exposure of wood to high temperatures improves thermal stability of wood and it has been used as a means to boost dimensional stability of wood for centuries. Inclusion of wood in thermoplastic matrix composites reduces the thermal stability of the composites considerably because of poor adhesion between wood and the matrix, and lower thermal stability of wood in comparison to the matrix. In order to invest natural fiber/thermoplastic composites with thermal stability, wood flour was heat treated under different temperatures and time. Thermal stability measurements conducted by thermogravimetric analysis (TGA) indicated that heat-treatment of wood increased thermal stability, ash content, and DTGmax degradation temperature of wood. As the heat-treated wood flour used as filler for PP composites, thermal stability, ash content, and DTGmax degradation temperatures of the composites were affected markedly as well. The higher the temperature and longer the time employed in heat-treatment, the more was the improvement gained. The melting point (Tm) of composites measured by differential scanning calorimetry (DSC) showed that wood content and preheat treatment had no effect on melting points (Tm).
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