An integral mathematical physically based model is developed for prediction of the microstructure and mechanical properties of steels processed in accordance with a given hot deformation and accelerated cooling regimes. The model predicts austenite microstructure evolution under hot deformation, as well as its transformation during subsequent cooling with account of formation of ferrite, pearlite, bainite and martensite. Structure-property relationships are developed using an extensive experimental database chemical composition - microstructure - mechanical properties obtained for 10 steel grades. Austenite transformation depending on grain size, cooling rate and preliminary plastic deformation was investigated with the help of Gleeble 3800 system to obtain a set of practically important morphologically different microstructures for each steel grade. A quantitative analysis of the microstructures was performed using optical and scanning electron microscopy (EBSD-method). Investigation of the mechanical properties of steels with wide spectrum of obtained microstructures was carried out on the double-samples processed using Gleeble 3800. The predicted microstructure parameters for investigated steels obtained using the developed model, as well as their mechanical properties, are in good agreement with the experimental data.
An integral computer model/program STAN 2000 for simulation of steels hot rolling on mill 2000 of SEVERSTAL was developed. The capacity of the model includes, for example, the following features:‒ control of power parameters and prediction of hot strip temperature for a given rolling and accelerated cooling regimes;‒ follow-up of the evolution of steel microstructure at all stages of strip production and prediction of ultimate mechanical properties (yield stress, ultimate tensile stress and relative elongation);‒ optimization of rolling regimes for existing steel grades and developing them for a new ones.The STAN 2000 program is written in С++ programming language and can work on all modern Microsoft Windows family operating systems. The program has a well-designed and user-friendly interface facilitating its practical use.The integral model was calibrated using an extensive data base on rolling regimes and forces, measured temperatures and final mechanical properties for a number of steel grades rolled on mill 2000 of SEVERSTAL with chemical compositions covering the following ranges of alloying elements content (mass.%): С(≤0.65); Mn(≤2.0); Si(≤1.0); Cr(≤0.9); Ni(≤0.6); Cu(≤0.5); Mo(≤0.4); Nb(≤0.05); V(≤0.065); Ti(≤0.06); B(≤0.003).Some results of calculations performed with STAN 2000 program for temperatures, rolling forces and mechanical properties are presented and compared with experimental data. Some examples of the program utilization in hot strip production on mill 2000 of SEVERSTAL are presented and discussed.
An integral computer model STAN 2000 designed for of-line simulation and control of hot rolling on mill 2000 of SEVERSTAL was developed. The capabilities of the model include the following features: ‒ calculations of power parameters for all stands of mill 2000 for a given rolling schedule; ‒ strip temperature calculations depending on selected rolling and accelerated cooling regimes; ‒ follow-up of steel microstructure evolution at all stages of strip production and prediction of ultimate mechanical properties (yield stress, ultimate tensile stress, relative elongation and toughness); ‒ optimization of rolling regimes for existing steel grades and developing them for a new one. The STAN 2000 program is written in С++ programming language and can work on all modern Microsoft Windows family operating systems. The program has a well-designed and user-friendly interface facilitating its practical use. The integral model was calibrated using an extensive data base on rolling regimes and forces, measured temperatures and final mechanical properties for a number of steel grades rolled on mill 2000 of SEVERSTAL with chemical compositions covering the following range of alloying elements content (mass.%): С(≤0.65); Mn(≤2.0); Si(≤1.0); Cr(≤0.9); Ni(≤0.6); Cu(≤0.5); Mo(≤0.4); Nb(≤0.05); V(≤0.065); Ti(≤0.06); B(≤0.003). The examples of STAN 2000 program use in practice of industrial hot strip production on mill 2000 of SEVERSTAL are presented and discussed.
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