Wool fibers were submitted to “green hydrolysis” with superheated water in a microwave reactor, in view of the potential exploitation of keratin-based industrial and stock-farming wastes. The liquid fraction was separated by filtration from the solid fraction, which consists mainly of small fragments of wool fibers and other insoluble protein aggregates. The liquid fraction contains free amino acids, peptides and low molecular weight proteins, with a small amount of cystine and lanthionine, and has a different secondary structure when compared with keratins extracted from wool via reductive or oxidative methods. Cleavage of the cystine disulfide bonds without the use of harmful, often toxic, reductive or oxidative agents allows the extraction of protein material from keratin wastes, offering the possibility of larger exploitation and valorization.
Keratin from wool fibers was extracted with different extraction methods, for example oxidation, reduction, sulfitolysis, and superheated water hydrolysis. Different samples of extracted keratin were characterized by molecular weight determination, FT-IR and NIR spectroscopy, amino acid analysis, and thermal behavior. While using oxidation, reduction, and sulfitolysis, only the cleavage of disulfide bonds takes place; keratin hydrolysis leads to the breaking of peptide bonds with the formation of low molecular weight proteins and peptides. In the FT-IR spectra of keratoses, the formation of cysteic acid appears, as well as the formation of Bunte salts (–S–SO3–) after the cleavage of disulfide bonds by sulfitolysis. The amino acid composition confirms the transformation of amino acid cystine, which is totally converted into cysteic acid following oxidative extraction and almost completely destroyed during superheated water hydrolysis. Thermal behavior shows that keratoses, which are characterized by stronger ionic interaction and higher molecular weight, are the most temperature stable keratin, while hydrolyzed wool shows a poor thermal stability.
The development of nanocellulose has attracted significant interest in the last few decades due to its unique and potentially useful features. Novel nanocelluloses boost the strongly expanding field of sustainable materials and nanocomposites. Their potential areas of application include reinforcing agents in nanocomposites, paper, biodegradable films, barriers for packaging, stabilizing agents in dispersions for technical films and membranes, additives in food, texturing agents in cosmetics, and medical devices such as wound dressings and bioactive implants. This review organizes current knowledge on the isolation of microfibrillated and nanofibrillated cellulose from plant sources. Details of the extraction of fibrils from cellulose are reviewed. In addition, the terms cellulose "microfiber" and cellulose "nanofiber" are formally defined and distinguished.
Management of waste wool is a problem related to sheep farming and butchery in Europe. Since the primary role of European flock is meat production, sheep are crossbreds not graded for fine wool production. Their wool is very coarse and contains a lot of kemps (dead fibres), so that it is practically unserviceable for textile uses, and represents a by-product which is mostly disposed off. Green hydrolysis using superheated water is an emerging technology to turn waste wool into amendment-fertilizers for the management of grasslands and other cultivation purposes. In this way wool keratin (the wool protein) is degraded into simpler compounds, tailoring the release speed of nutrients to plants. Wool, when added to the soil, increases the yield of grass grown, absorbs and retains moisture very effectively and reduces run off of contaminants such as pesticides. Moreover, the closed-loop cycle grass-wool-grass is an efficient form of recycling, because the wool-grass step is solar powered and grazing sheep increases soil carbon sequestration on grasslands and fertilisation, if not overused, can enhance the carbon sequestration rate. Economical results of using hydrolysed wool as a fertilizer are expected from the increase of the management yield and the extension of the pasture lands that may contribute to employment and profit of sheep farming, increase European sheep population, and reduce European dependency of imported meat which is forecast to rise in the next years.
The purpose of this work is to understand the impact of superheated water hydrolysis treatment on the chemical properties of wool, and compare it with a conventional method of alkaline hydrolysis. The effects of hydrolysis temperature and concentration of alkali on the properties of wool were investigated. Superheated water hydrolysis was carried out at the temperatures of 140℃ and 170℃, with a material to liquor ratio of 1:3 for 1 hour. In conventional alkaline hydrolysis, the experiments were carried out in the same conditions using potassium hydroxide (KOH) and calcium oxide (CaO) with a concentration in the range of 5%–15% on the fiber weight (o.w.f.). The effects of hydrolysis temperature and alkali concentrations on wool properties were checked using optical and scanning electron microscopy. It was observed that the hydrolyzates obtained in both cases contained low molecular weight proteins and amino acids. Both the hydrolysis processes resulted in degradation of the wool fibers. However, superheated steam hydrolysis is an environmentally friendly and less expensive process, as it is performed using water as a solvent. The wool hydrolyzates produced using superheated water hydrolysis could find a potential application in agriculture, such as fertilization, soil improvement and suchlike.
A large amount of coarse wool, practically unserviceable for textile use, is generated in Europe from sheep shearing and butchery. Such a byproduct is either dumped, burned, or sent to landfill. Following the European Commission regulations on animal byproduct control, unserviceable raw wool is classified as a category 3 special waste materials. The collection, storage, transport, treatment, use, and disposal of such unserviceable raw wool are subject to European Union regulations because of a potential risk to human and animal health. This study aims at converting the waste wool into nitrogen fertilizers at a commercial scale for grassland management and cultivation purposes. The chemical transformation of waste wool in to fertilizer is based on a green economically sustainable hydrolysis treatment using superheated water. The experiments were carried out in a semi-industrial reactor feeding superheated water. The wool/superheated water system was maintained for different reaction times. The optimal conditions for this treatment were as follows: 170 °C for 60 min with a solid to liquor ratio (MLR) close to 1. The hydrolyzed product was analyzed using amino acid analysis and molecular weight distribution. Both the amino acid and molecular weight distribution analysis revealed that the wool was completely degraded and the hydrolyzed product contains a low molecular weight proteins and amino acids. Several hydrolyzed product obtained at different conditions were tested for germination which showed a germination index higher than 100% without collateral phytotoxicity. The presence of amino acids, primary nutrients, and micronutrients in wool hydrolyzates, along with a concentration of heavy metals below the standard limit, confirm the possibility of using wool hydrolyzates as a nitrogen based ecologically sound fertilizer.
Polypropylene (PP)-based composites containing 20 wt.% wool fibres were successfully prepared using a simple melt blending procedure. A blend of a commercial-grade PP and a maleinised PP was chosen as the matrix. To investigate the effects of modifying the fibre surface on the fibre/matrix adhesion, wool fibres were used as received, oxidised, or functionalised with a silane-based coupling agent, capable in principle of reacting with both the fibres and the polyolefinic matrix. The silanisation of the fibres and the consequent surface modifications were assessed using infrared spectroscopy and scanning electron microscopy. The resulting PP-based composites were thoroughly characterised in terms of their morphology, thermal stability and mechanical behaviour
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