A mid-fidelity aerodynamic solver based on the vortex particle method for wake modeling, DUST, is coupled through the partitioned multi-physics coupling library preCICE to a multibody dynamics code, MBDyn, to improve the accuracy of aeroelastic numerical analysis performed on rotary-wing vehicles. In this paper, the coupled tool is firstly validated by solving simple fixed-wing and rotary-wing problems from the open literature. The transient roll maneuver of a complete tiltrotor aircraft is then simulated, to show the capability of the coupled solver to analyze the aeroelasticity of complex rotorcraft configurations. Simulation results show the importance of the accurate representation of rotary wing aerodynamics provided by the vortex particle method for loads evaluation, aeroelastic stability assessment, and analysis of transient maneuvers of aircraft configurations characterized by complex interactional aerodynamics. The limited computational effort required by the mid-fidelity aerodynamic approach represents an effective trade-off in obtaining fast and accurate solutions that can be used for the preliminary design of novel rotary-wing vehicle configurations.
This paper proposes a new aeroelastic solution applicable to fixed and rotarywing aircraft by joining the multibody solver MBDyn and the mid-fidelity aerodynamic tool DUST, through the partitioned multi-physics coupling library preCICE. The coupled MBDyn-DUST simulation environment is intended for the evaluation of performance, loads, and vibratory levels of aircraft of unconventional configuration, such as tiltrotors, during critical transient maneuvers, and to perform aeroelastic stability assessment. The coupling has been tested and validated using simple aeroelastic models available in the literature, and subsequently used to simulate a tiltrotor roll maneuver in airplane mode.
The study of the complex aerodynamics that characterise tiltrotors represents a challenge for computational fluid dynamics tools. URANS numerical solvers are typically used to explore the aerodynamic features that characterise the different flight conditions of these aircraft, but their computational cost limits their applications to a few vehicle configurations. The present work explores the capabilities of a new mid-fidelity aerodynamic code that is based on the vortex particle method, DUST, to investigate the performance and flow physics of tiltrotors. With this aim, numerical simulations were performed in DUST while considering XV-15 tiltrotor configurations with increasing complexity. The study started with the investigation of a simpler configuration made up of a single wing and a proprotor. Subsequently, the full aircraft was studied in steady-level flights and its major operating flight conditions were explored—i.e., hover, conversion phase, and cruise. A thorough assessment of the code capabilities was performed by the comparison of the numerical results with high-fidelity Computational Fluid Dynamics (CFD) data. This thorough comparison showed that the mid-fidelity numerical approach implemented in DUST is suitable for capturing the flow physics related to the complex aerodynamic interactions between the proprotors and the wing along with the entire flight envelope of the tiltrotor. Moreover, a good representation of the aerodynamic performance of the vehicle was obtained, particularly for the flight conditions that are characterised by limited flow separations. The good accuracy obtained for both the performance and flow physics, combined with the relatively lower computational costs required by the mid-fidelity solver with respect to the URANS simulations, indicates that DUST could be considered a valuable tool for use in the preliminary design of novel tiltrotor configurations.
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