The challenges of high heterogeneous multi-layer reservoirs were a driver for ADNOC to establish new well completion requirements. Based on this, the well completion strategy was revised in order to improve the completion design for a Dual Oil Producer (DOP) initially well planned without accessibility into the upper drain. The solution was successfully implemented by drilling the well having a Multilateral Dual String Level 5 Completion System to have full reservoir isolation and mechanical accessibility to TD in both drains. A major approach was implemented giving the utmost importance to all operational risks concerning drilling and completion. The design relies on the Latch Coupling (LC) pre-installed with the production casing as the foundation for the successful drilling and cementing the upper drain liner and for different completion runs. Thus, a level 5 multi-lateral completion coupled with Inflow Control Devices and Pre-perforated Liner in the upper and lower lateral respectively was successfully deployed. The main advantages of this technology compared to the initial proposal are: Brings effectively two single wells from one slot of the wellhead tower as it provides independent access & control for enhanced reservoir management (well stimulation, production logging and water shut-off). Substantial cost savings due to the utilization of one slot only. Conventional single designs need two slots to deliver equivalent completion requirements. The completion technology meets the Well Integrity Policy & Completion Guidelines stated by ADNOC to have full accessibility to all drains. This is the first Level 5 configuration installed in UAE integrated with a lower completion. The design enhances the benefits of the multilateral construction by providing full mechanical & pressure isolation at the junction throughout the life of the well. Furthermore, accessibility to both laterals from surface without the use of a re-entry deflector or any constraints was deemed to be paramount for a successful well construction.
Including "smartness" in your field does not necessarily add additional expenditures. ADNOC Offshore piloted a new well completion design combining Interval Control Valves (ICVs) in the shallow reservoir and Inflow Control Devices (ICDs) in the deeper reservoir, both deployed in a water injector well for the first time in the company. The objectives were to improve reservoir management, reduce well construction complexity and achieve one of the main business targets of cost optimization. This paper covers the subsurface study, detailed well construction design, completion deployment, well intervention and overall well performance in commingled injection mode. A multi-disciplinary study was conducted based on updated reservoir data available after the first two years of production in a heterogeneous multi reservoir field. This study showed the possibility of replacing the upper horizontal drain by a deviated perforated section. The authors identified the need of completion compartmentalization to overcome challenges such as high reservoir heterogeneity and uneven pressure depletion enforced by non selective acid stimulation. As part of the evaluation, a simulation was performed to evaluate the expected injection performance across the four zones with different combinations of ICVs and ICDs in order to cater for different injection scenarios. As a result of the integrated analysis, a new well completion design was deployed to optimize a Dual Horizontal Water Injector into a Single Smart Completion with 3 Inflow Control Valves (ICVs) covering the upper perforated zones and 14 Inflow Control Devices (ICDs) with sliding sleeves across lower lateral reservoir. Cost savings and reduction of rig time was achieved with this new completion design demonstrating very pro-active participation from all involved teams, ADNOC Offshore and Service Companies. The requirements to complete high and low permeability zones in one single well can be successfully accomplished. Firstly, mitigation of early water breakthrough is achieved by incorporating surface water injection control in high permeable zones and secondly, the injection target for the low permeable reservoir is also delivered. Building on the successful results and captured lesson learnt, this new well completion design provided the capabilities to optimize the water injection plan while reducing costs. Therefore, the project has passed the trial phase and the team proposed its implementation.
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