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Historically, the ability to perform intervention on multilateral wells has been limited. While multilateral (ML) well construction technologies have progressed to a high level of reliability, multilateral systems that enabled intervention during the life of well had a more limited track record. Intervention outcomes after prolonged periods of production were less consistent. This lack of technologies with sufficient intervention case histories meant that generally multilateral well architecture was not selected in applications where thru tubing intervention was a requirement. In recent years, multilateral well architecture has continued to increase in demand, with more ML wells drilled and completed in the last five years than any other five-year period in the technology's history. With this increased demand has come industry enthusiasm to further mature its intervention capabilities. This paper will review two recent case histories of separate multilateral well completion systems that enable intervention. This opens up new potential for the industry to take advantage of the cost reductions achieved with multilaterals in a much larger scope of well applications. Two separate completion systems will be covered in this paper, System A installed in a cemented multilateral junction and system B, a completion that creates a hydraulically isolated junction via either a dual string completion or a single string completion that splits into two strings. These case histories were exectuted in 2017 to 2019, and interventions were performed after one to two years of production. Detailed in each case study will be an overview of the equipment, the operational sequence, intervention outcome, and any lessons learned or improvements. The systems have demonstrated themselves as a reliable method to access laterals in non-ideal downhole environments where debris is present after the well has been on production. The tubing sizes for the case studies are 3-1/2" and 4-1/2". In each of these wells, the following operations have been successfully performed: drift testing, acid stimulation through coil tubing and breaking of a ceramic disc. Both slickline and coil tubing have been used for the interventions and in some cases with tractors. Junction inclinations range from 1 to 43 degrees. Plans for ongoing installations for the systems are being executed in the Middle East Region. Further, expansion of the system A capabilities by integrating it with other existing technologies is also planned. This will enable projects such as the installation of a trilateral well with flow control and intervention for each individual leg, and also the conversion of existing single bore wells to multilateral with intervention capability.
Historically, the ability to perform intervention on multilateral wells has been limited. While multilateral (ML) well construction technologies have progressed to a high level of reliability, multilateral systems that enabled intervention during the life of well had a more limited track record. Intervention outcomes after prolonged periods of production were less consistent. This lack of technologies with sufficient intervention case histories meant that generally multilateral well architecture was not selected in applications where thru tubing intervention was a requirement. In recent years, multilateral well architecture has continued to increase in demand, with more ML wells drilled and completed in the last five years than any other five-year period in the technology's history. With this increased demand has come industry enthusiasm to further mature its intervention capabilities. This paper will review two recent case histories of separate multilateral well completion systems that enable intervention. This opens up new potential for the industry to take advantage of the cost reductions achieved with multilaterals in a much larger scope of well applications. Two separate completion systems will be covered in this paper, System A installed in a cemented multilateral junction and system B, a completion that creates a hydraulically isolated junction via either a dual string completion or a single string completion that splits into two strings. These case histories were exectuted in 2017 to 2019, and interventions were performed after one to two years of production. Detailed in each case study will be an overview of the equipment, the operational sequence, intervention outcome, and any lessons learned or improvements. The systems have demonstrated themselves as a reliable method to access laterals in non-ideal downhole environments where debris is present after the well has been on production. The tubing sizes for the case studies are 3-1/2" and 4-1/2". In each of these wells, the following operations have been successfully performed: drift testing, acid stimulation through coil tubing and breaking of a ceramic disc. Both slickline and coil tubing have been used for the interventions and in some cases with tractors. Junction inclinations range from 1 to 43 degrees. Plans for ongoing installations for the systems are being executed in the Middle East Region. Further, expansion of the system A capabilities by integrating it with other existing technologies is also planned. This will enable projects such as the installation of a trilateral well with flow control and intervention for each individual leg, and also the conversion of existing single bore wells to multilateral with intervention capability.
This paper highlights the successful installation of a MultiLateral Technology (MLT) for the first time in an offshore field 40 km from Abu Dhabi. It will document the deployment of the deepest cemented MLT Level 5 globally, with improvements in well design and operations sequence compared to the conventional design and execution plan. The system is demonstrated as a reliable method to access laterals giving the utmost importance to all operational risks concerning drilling and completion. The design relies on the Latch Coupling (LC) pre-installed with the production casing as the foundation for the successful drilling and cementing of the upper drain liner and for different completion runs. The downhole completion components that are permanently installed provide the capability for future reservoir monitoring and intervention to the laterals via coil tubing, wireline or slickline through the Multilateral Tieback System (MLTBS) completion. The well was completed as the deepest cemented Level 5 System globally with zero NPT on MLT completion operations. The planning phase was extremely meticulous and all risks were properly identified at planning stage and mitigated during execution. The significant developments to multilateral construction are: Optimize well profile, mud system, clean out and milling BHAs to facilitate the deployment of MTLB system. Improve the operations sequence by replacing the Retrievable Bridge Plug (RBP) run with intermediate completion. The assessed amendment has reduced four (4) trips during installation which has been recognized as a global system improvement for MLT Technology. Utilizing a glass device for the well barrier instead of slickline plugs have efficiently reduced the time and simplified the operation's intervention. Selecting to spot Hi-Vis after isolating the lateral instead of the sand has effectively improved the metal recovery and clean wellbore post clean up approach. The challenge of clean out post washover was moderated with fabricating a stinger to pass inside the packer and achieve proper debris cleaning to the seal bore area. The well achieved its objective by providing two integral laterals with mechanical and hydraulic isolation and full accessibility of both drains for better reservoir surveillance through one single well slot. MLT installation strategy was effectively optimized to reduce time, cost and installation's risk against the original plan. The design enhancements were beneficial to achieve multiple global records.
For a quarter of a century sustained technological advances in multilateral technology have enhanced economics and extended the production life of fields in the Middle East. Multilateral well construction, once considered to be complex, costly and a higher risk when compared to the drilling of a single wellbore, has been widely adopted in the Middle East as a robust, reliable and value adding method of field development or field rejuvenation. Having established confidence in existing multilateral technology and methods, operators in the region have challenged multilateral technology providers to expand and evolve to address more challenging reservoir needs and enable more advanced multilateral wells delivering even greater value. Multilateral applications have evolved in capabilities from simple dual laterals to the addition of allowing intervention capabilities, along with improved junction integrity, and the integration of lateral flow control and monitoring. The use of multilateral technology can deliver a significant increase in reservoir contact compared to single horizontal wells. A dual lateral well can deliver twice the reservoir contact while eliminating the drilling, casing, and cementing of an additional vertical wellbore section. Operators are implementing multilateral field strategies to reduce overall development cost, cycle times, and carbon footprint and providing a new lease of life to existing fields. Further benefits include delivery of wells with more production with less surface facility systems requiring less in-field construction hours and maintenance at a lower baseline cost and risk over the life of the field. This paper discusses the latest multilateral technology developed for operators in the Middle East. It highlights the continuous improvement of multilateral technology used in the region by demonstrating how application of multilateral well strategy is a proven and reliable method to reduce time-intensive operations by eliminating additional vertical wellbore sections and utilizing existing surface infrastructure. Case studies will include discussion of workover intervention operations, completions, infill drilling and lateral creation systems. This paper will focus on how the latest multilateral technology options enable operators in the Middle East to consistently meet challenges and maximize asset value. Wells originally planned as a single wellbore or a simple dual lateral are now drilled and completed using intelligent flow control and, in some cases, installations with pressure-controlled junctions. The paper focuses on a region and the technology used to increase efficiencies, enabling the reliable delivery of increased reservoir contact in less operational days. The paper also provides insights as to the methodology adopted to continually improving reliability of multilateral installations and to maximize efficiencies.
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