The study aimed to find out the comparison of energy absorption and pattern of deformation material crash box of three segments using software simulation FEM-Based (finite element method) and bilinear and Johnson cook approach. The crash box made with a three-segment circle cross section using Al 6063-T5 material, 1.2 mm thick, 162 mm length and chamfer angle between 45º segments. Simulation on the crash box was done by frontal direction collision simulation using an impact factor of 200 kg and impact speed of 7.67 m / s. The findings showed that the value of energy absorption in the crash box material with bilinear approach was higher of 8954 J compared to the crash box with the Johnsoncook approach of 8859 J. The patterns of deformation of bilinear crash box tended to form concertina and mixed patterns (concertina + diamond).
Abstrak
Crash box is part of the supportingcomponents on vehicle safety, especially cars. The crash boxis designed to reduce the occurrence of driver’s injuries due to collisions. This study aimed to determine the capability of energy absorption and deformation patterns in the crash box using a three-segment circle cross-section. The research method was quasi-experimental with a simulation using Finite Element Method software. The crash box simulation carried out with a 200 kg impactor on a speed of 7.67 m/s. The independent variable in this study is the material exposure variation in the crash box using steel-aluminum-steel and aluminum-steel-aluminum. The dependent variables were energy absorption, force reaction and deformation patterns occurring in the crash box. Based on the simulation results, the values ofenergy absorption was 82452 J and force reaction was 1127700 N in the crash box of steel-aluminum-steel material. Meanwhile, the crash box material of aluminum-steel-aluminum has an energy absorption value of 236210 N, force reaction of 12432 J and a better and more stable on deformation pattern.
The use of composite materials has been developed in the railroad transportation industry sector in Indonesia. For example, PT INKA has used composite materials with fiber glass reinforcement. The purpose of this study is to determine the characteristics of tensile strength and bending strength of the composite material so that it can be proposed to be further developed and utilized by the manufacturing industry, especially the railroad industry. In this study, 4 types of matrix variations were examined, namely epoxy, repoxy, polyester, and bhispenol using fiber glass reinforcement. Tensile strength and bending strength tests were performed in accordance with the ASTM D-638 and the ASTM D-790 standards, respectively. The results of this study indicate that the variation of the matrix is very influential on the tensile strength and bending strength of composite materials. Keywords: composite material, glass fiber, tensile strength, bending strength Abstrak Penggunaan material komposit mulai banyak dikembangkan di sektor industri trasportasi kereta api di Indone-sia. Sebagai contoh, PT INKA sudah menggunakan material komposit dengan penguat serat gelas. Tujuan penelitian ini adalah untuk mengetahui karakteristik kekuatan tarik dan kekuatan bending material komposit agar dapat diusulkan untuk lebih dikembangkan dan dimanfaatkan oleh industri manufaktur, khususnya industri kereta api. Pada penelitian ini digunakan 4 jenis variasi matriks, yaitu epoxy, repoxy, polyester, dan bhispenol dengan menggunakan penguat serat gelas. Pengujian kekuatan tarik menggunakan standar ASTM D-638 dan pengujian bending menggunakan standar ASTM D-790. Hasil studi ini menunjukkan bahwa variasi matriks sangat berpengaruh pada kekuatan tarik maupun kekuatan bending material komposit. Kata-kata kunci: material komposit, serat gelas, kekuatan tarik, kekuatan bending
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