Electrospinning is one of the most accessed nanofabrication techniques during the last three decades, attributed to its viability for the mass production of continuous nanofibers with superior properties from a variety of polymers and polymeric composites. Large investments from various sectors have pushed the development of electrospinning industrial setups capable of producing nanofibers in millions of kilograms per year for several practical applications. Herein, the lessons learned over three decades of research, innovations, and designs on electrospinning products are discussed in detail. The historical developments, engineering, and future opportunities of electrospun nanofibers (ESNFs) are critically addressed. The laboratory-to-industry transition gaps for electrospinning technology and ESNFs products, the potential of electrospun nanostructured materials for various applications, and academia-industry comparison are comprehensively analyzed. The current challenges and future trends regarding the use of this technology to fabricate promising nano/macro-products are critically demonstrated. We show that future research on electrospinning should focus on theoretical and technological developments to achieve better maneuverability during large-scale fiber formation, redesigning the electrospinning process around decarbonizing the materials processing to align with the sustainability agenda and the integration of electrospinning technology with the tools of intelligent manufacturing and IR 4.0.
Owing to the unique structural characteristics as well as outstanding physio-chemical and electrical properties, graphene enables significant enhancement with the performance of electrospun nanofibers, leading to the generation of promising applications in electrospun-mediated sensor technologies. Electrospinning is a simple, cost-effective, and versatile technique relying on electrostatic repulsion between the surface charges to continuously synthesize various scalable assemblies from a wide array of raw materials with diameters down to few nanometers. Recently, electrospun nanocomposites have emerged as promising substrates with a great potential for constructing nanoscale biosensors due to their exceptional functional characteristics such as complex pore structures, high surface area, high catalytic and electron transfer, controllable surface conformation and modification, superior electric conductivity and unique mat structure. This review comprehends graphene-based nanomaterials (GNMs) (graphene, graphene oxide (GO), reduced GO and graphene quantum dots) impregnated electrospun polymer composites for the electro-device developments, which bridges the laboratory setup to the industry. Different techniques in the base polymers (preprocessing methods) and surface modification methods (post-processing methods) to impregnate GNMs within electrospun polymer nanofibers are critically discussed. The performance and the usage as the electrochemical biosensors for the detection of wide range analytes are further elaborated. This overview catches a great interest and inspires various new opportunities across a wide range of disciplines and designs of miniaturized point-of-care devices.
The increasing demand to mitigate the alarming effects of the emission of ammonia (NH3) on human health and the environment has highlighted the growing attention to the design of reliable and effective sensing technologies using novel materials and unique nanocomposites with tunable functionalities. Among the state-of-the-art ammonia detection materials, graphene-based polymeric nanocomposites have gained significant attention. Despite the ever-increasing number of publications on graphene-based polymeric nanocomposites for ammonia detection, various understandings and information regarding the process, mechanisms, and new material components have not been fully explored. Therefore, this review summarises the recent progress of graphene-based polymeric nanocomposites for ammonia detection. A comprehensive discussion is provided on the various gas sensor designs, including chemiresistive, Quartz Crystal Microbalance (QCM), and Field-Effect Transistor (FET), as well as gas sensors utilising the graphene-based polymer nanocomposites, in addition to highlighting the pros and cons of graphene to enhance the performance of gas sensors. Moreover, the various techniques used to fabricate graphene-based nanocomposites and the numerous polymer electrolytes (e.g., conductive polymeric electrolytes), the ion transport models, and the fabrication and detection mechanisms of ammonia are critically addressed. Finally, a brief outlook on the significant progress, future opportunities, and challenges of graphene-based polymer nanocomposites for the application of ammonia detection are presented.
This paper proposes a Genetic Algorithm (GA) to optimise vehicles' interior noise and vibration caused by powertrain, tire-road surface interaction and type of car. Toward this end, an experimental design was carried out to obtain the noise and vibration data of three local compact-sized cars at stationary and running conditions and varying engine speeds. The acquired data were analysed to obtain sound quality parameters such as loudness and sharpness, sound pressure level and vibration exposures in the interior cabin. Besides that, a K-means clustering algorithm was utilised to cluster the noise and vibration to determine the comfort level in the vehicle's interior cabin. The overall findings indicate that the comfort level is influenced by the types of road surface, powertrain and vehicle design. The results also indicate that the proposed GA approach is reliable and can be utilised by automotive researchers to identify the optimal Noise, Vibration and Harshness (NVH) values for vehicle refinement and noise control.
In this work, a composite strain sensor is fabricated by synthesizing MXene and deposition of polypyrrole on top of the flexible electrospun PVDF nanofibers. The fabricated sensor exhibits a conductive network constructed with MXene and polypyrrole of microcracks network structure, demonstrating its strain sensing properties. The presence of these microcracks serves as mechanical weak points, which leads to sensitivity enhancement, while the electrospun fiber substrate act as a cushion for strain loading under large deformations. The as-prepared MXene@Polypyrrole PVDF sensor has a gauge factor range of 78–355 with a sensing range between 0–100%. Besides strain deformations, the sensor can operate in torsional deformation and human motion, indicating the sensor’s potential as a wearable health monitoring device.
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