Manufacturers of welding equipment strive to develop the most efficient, cost-effective and easy to process welding methods. This necessity is also related to welding of new, often hard-to-weld steel types. The article aims to present the possibility of welding a high-strength S700MC steel with an increased yield point using MAG (135) process and a blowtorch with an intelligent arc control. The blowtorch allows to reduce input energy and reduce splinters while maintaining the mechanical properties of the material. The S700MC steel has been selected for the tests purposefully, as it may create welding problems in order to maintain high strength and increased yield point. The applied technology provided lower power consumption compared to traditional welding machines and joints with very good mechanical properties were achieved.
The paper presents the possibilities of using light alloy components in vehicle construction. Material 6082 was chosen for use in responsible structural components. The structure and strength parameters of the material in the delivery state were tested. Tested material parameters were compared with normative requirements. The purpose of the paper is to check the mechanical properties of aluminum alloy welded joints by various processes and parameters. Until now, welding of 6082 alloy did not give good and repeatable results. Because of that, two welding methods were analyzed (MIG and TIG) in the field of the quality of welds, strength of welded joints, and material structures obtained as a result of welding with various parameters.
The paper is focused on testing the weld of the S960MC steel produced at the micro-jet cooling under static and fatigue loading at critical parameters. This kind of material was in the form of a sheet with a thickness equal to 2 mm. The joint was obtained using three different types of welding wires: EDFK 1000, Union NiMoCr and Union X96 at the same parameters of the process. The joints were examined using non-destructive and destructive tests. The results from non-destructive experiments enable us to assess the quality of the welds directly before the joining process. In contrast, the destructive one allows following welds behavior under different loading conditions with their critical parameters. The bending experiments confirmed the good plastic properties of the weld, expressed by no cracks in the region tested in many variants of the joint manufactured. The results from static tests indicated a significant reduction of mechanical parameters of the weld in comparison to the base metal, expressed by 50% differences. Fatigue data have enabled us to follow the welding behavior at the increasing amplitude of axial stress up to fracture at constant amplitude value covering the following values of stress 650 MPa–100 MPa. Variations of total energy are presented at different values of several cycles up to fracture. Fracture regions are collected for analysis of the joint region features under cyclic loading. They have indicated differences in weld cracking depended on the stress level. Finally, the Wöhler S-N curve of the weld was determined, indicating the value of the fatigue limit of the weld tested, i.e., 100 MPa. The weld at the Union NiMoCr welding wire was indicated as the joint having the highest resistance on static and fatigue loadings.
Modern means of transport will play a significant role in the smart city. In the automotive industry, high-strength steels such as Docol are employed more often. This kind of material is relatively not very well weldable. The main reason is related to the Heat Affect Zone, the region in which cracks occur. Another disadvantage is connected with differences in values of ultimate strength of parent and weld material. The differences can be diminished using the correct welding process, which employs nickel and molybdenum electrode wires at much lower sulfur content. The weld metal deposit contains mainly martensite and bainite with coarse ferrite, while the parent material contains mainly martensite and rather fine ferrite. New technology, micro-jet cooling after the joining process enables to obtain the microstructure of weld metal deposit at acceptable parameters. Welding with micro-jet cooling could be treated as a very promising welding Docol steels process with high industrial application. Results of non-destructive inspections on macro samples corresponded with further destructive test results (tensile strength, hardness, fatigue, metallographic structure analyses). This article aims to verify fatigue behavior of Docol 1200 M steel after welding supported by the cooling using the micro-jet technique. For the first time, micro-jet cooling was used to weld this kind of steel to check the mechanical properties of the joint, especially to determine the fatigue limit. This study is formulated as follows: investigating fatigue resistance of the Docol 1200 M weld manufactured at the cooling process with micro-jets. The joints were produced in the MAG (Metal Active Gas) technology modified by micro-jet cooling. The results collected in the fatigue test were processed in the form of the Wöhler’s S–N diagram following the fatigue limit of the weld examined. All data have indicated the possibility of obtaining a new method of welded joints with high fatigue limit minimum of 480 MPa. It could be important to achieve a tensile strength of 700 MPa while maintaining the best relative elongation at the level of the base material.
The demand for mixed joints of hard-welded steels used in civil engineering and transport is increasing. An example of this can be welding of pins of high-strength steel S690 QL (1.8928) with the arms of a movable platform made of DOCOL 1200M steel from the AHSS group. This joint is difficult to make properly, due to significant differences in the thickness of welded elements and different chemical composition of both steels. The thickness of the cylindrical pin is 40 mm, the diameter of the pin is 50 mm. The thickness of the metal sheet used for the mobile platform arm is 2 mm. . Joints of varying thickness and chemical composition may have cracks in the heat affected zone and in the weld. The purpose of the article is to determine the most appropriate welding parameters and the selection of filler materials that will allow to obtain the correct joint without welding defects.
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