The objective of this study was to determine the effects of diets containing crude glycerol on pellet mill production efficiency and nursery pig growth performance. In a pilot study, increasing crude glycerol (0, 3, 6, 9, 12, and 15%) in a corn-soybean meal diet was evaluated for pellet mill production efficiency. All diets were steam conditioned to 65.5 degrees C and pelleted through a pellet mill equipped with a die that had an effective thickness of 31.8 mm and holes 3.96 mm in diameter. Each diet was replicated by manufacturing a new batch of feed 3 times. Increasing crude glycerol increased both the standard (linear and quadratic, P < 0.01) and modified (linear, P < 0.01; quadratic, P = 0.02) pellet durability indexes up to 9% with no further benefit thereafter. The addition of crude glycerol decreased (linear; P < 0.01) production rate (t/h) and production efficiency (kWh/t). In a 26-d growth assay, 182 pigs (initial BW, 11.0 +/- 1.3 kg; 5 or 6 pigs/pen) were fed 1 of 7 corn-soybean meal-based diets with no added soy oil or crude glycerol (control), the control diet with 3 or 6% added soy oil, 3 or 6% added crude glycerol, and 6 or 12% addition of a 50:50 (wt/wt) soy oil/crude glycerol blend with 5 pens/diet. The addition of crude glycerol lowered (P < 0. 01) delta temperature, amperage, motor load, and production efficiency. The addition of crude glycerol improved (P < 0.01) pellet durability compared with soy oil and the soy oil/crude glycerol blend treatments. Pigs fed increasing crude glycerol had increased (linear, P = 0.03) ADG. Average daily gain tended to increase with increasing soy oil (quadratic; P = 0.07) or the soy oil/crude glycerol blend (linear, P = 0.06). Adding crude glycerol to the diet did not affect G:F compared with the control. Gain:feed tended to increase with increasing soy oil (linear, P < 0.01; quadratic, P = 0.06) or the soy oil/crude glycerol blend (linear, P < 0.01; quadratic, P = 0.09). Nitrogen digestibility tended (P = 0.07) to decrease in pigs fed crude glycerol compared with pigs fed the soy oil treatments. Apparent digestibility of GE tended (P = 0.08) to be greater in the pigs fed soy oil compared with pigs fed the soy oil/crude glycerol blends. In conclusion, adding crude glycerol to the diet before pelleting increased pellet durability and improved feed mill production efficiency. The addition of 3 or 6% crude glycerol, soy oil, or a blend of soy oil and glycerol in diets for 11- to 27-kg pigs tended to increase ADG. For pigs fed crude glycerol, this was a result of increased ADFI, whereas, for pigs fed soy oil or the soy oil/crude glycerol, the response was a result of increased G:F.
Use of distillers dried grain with solubles from sorghum (sDDGS) was studied with respect to processing and physicochemical quality of shrimp feed, followed by growth trials with Litopenaeus vannamei (Pacific white shrimp). Shrimp diets with 0%, 10%, 20%, 30% and 40% sDDGS inclusion, as a replacement for soybean meal, were produced using extrusion and steam pelleting. Bulk density of extruded feed (0.53-0.58 g cm À3 ) was lower than that of pelleted feed (0.61-0.65 g cm À3 ), although sDDGS level did not have an impact. Finished diets were 100% sinking, with some exceptions in the case of extruded feed. Pellet durability index (89.4-96.3%) had an increasing trend up to 20% and 30% sDDGS for extruded and pelleted diets respectively. Extruded feed had higher degree of gelatinization than pelleted feed, although proportion of gelatinized starch generally decreased with sDDGS level. Water stability (76.2-91.6%) was higher for extruded feed as compared to pelleted feed, and remained unchanged or decreased with sDDGS level. The extruded and pelleted diets were evaluated in two growth trials with L. vannamei for duration of 9 and 6 weeks in 40 and 60 tanks (initial weight 0.36-0.38 g; 10 shrimps per tank) respectively. Significant differences were not observed in final mean weight and survival with respect to sDDGS level, indicating that up to 40% of this novel protein source can be used in feed formulations without affecting the performance of L. vannamei. Comparison of extruded feed with pelleted feed for impact on mean weight and feed conversion ratio did not yield conclusive results.
Two key feed processing parameters, conditioning temperature and time, were altered to determine their effects on concentration of gelatinized starch and vitamin retention in a pelleted finishing swine diet. Diet formulation (corn–soybean meal based with 30% distillers dried grains with solubles) was held constant. Treatments were arranged in a 2 × 3 factorial design plus a control with 2 conditioning temperatures (77 vs. 88°C) and 3 conditioner retention times (15, 30, and 60 s). In addition, a mash diet not subjected to conditioning served as a control for a total of 7 treatments. Samples were collected after conditioning but before pelleting (hot mash), after pelleting but before cooling (hot pellet), and after pelleting and cooling (cold pellet) and analyzed for percentage total starch, percentage gelatinized starch, and riboflavin, niacin, and vitamin D3 concentrations. Total percentage starch was increased by greater conditioning temperature (P = 0.041) but not time (P > 0.10), whereas higher temperature and longer time both increased (P < 0.05) percentage gelatinized starch, with increasing time resulting in a linear increase in percentage starch gelatinization (P = 0.013). The interaction between conditioning temperature and time increased percentage gelatinized starch (P = 0.003) but not percentage total starch (P > 0.10). Sample location also affected both percentage total starch and gelatinized starch (P < 0.05), with the greatest increase in percentage gelatinized starch occurring between hot mash and hot pellet samples. As expected, the pelleting process increased percentage gelatinized starch (P = 0.035; 7.3 vs. 11.7% gelatinized starch for hot mash vs. hot pellet samples, respectively), but there was no difference in total starch concentrations (P > 0.10). Finally, neither conditioning temperature nor time affected riboflavin, niacin, or vitamin D3 concentrations (P > 0.10). In summary, both increasing conditioningtemperature and time effect percentage gelatinized starch, but not to the extent of forcing the diet through a pelleting die.
The experimental objective was to determine the role of mean particle size (PS), grinding method, and body weight (BW) category on nutrient, fiber, and energy digestibility of corn. A total of 48 barrows were housed in individual pens and randomly assigned to one of six dietary treatments for 11 d at two BW categories (55 kg and 110 kg). The six treatments consisted of corn ground at three different targeted mean PSs (300, 500, and 700 µm) using either a roller mill or a hammermill. Fecal samples were collected for the last 3 d of each feeding period. Titanium dioxide was used as an indigestible marker. Digestibility data were analyzed as a linear mixed model using the MIXED procedure of SAS. Finishing pigs had greater apparent total tract digestibility (ATTD) of dry matter (DM), gross energy (GE), and N than growing pigs (P = 0.02, P = 0.01, and P <0.01, respectively). The ATTD of DM, GE, and N was similar in pigs fed hammermilled corn across all PS treatments. However, in roller-milled corn, they increased as PS was reduced (P < 0.05). The ATTD of acid-hydrolyzed ether extract (AEE) in growing pigs was similar between corn ground at 700 and 500 µm, but it was increased by further reducing PS to 300 µm (P < 0.05). In finishing pigs, the ATTD of AEE increased as mean PS decreased from 700 to 300 µm (P < 0.05). The ATTD of AEE was similar in hammermilled corn at all three PS treatments. On the other hand, the ATTD of AEE was similar in corn ground in a roller mill to 700 and 500 µm, but it increased when PS was reduced to 300 µm (P < 0.05). In conclusion, reducing PS of corn with a roller mill increased digestibility of energy and nutrients, but there was less effect using a hammermill. It is possible that differences in SD, distribution, chemical composition, and the shape of the particles resulting from the two grinding processes help to explain the different response.
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