The effects of particle size and pelleting on growth performance, carcass characteristics, nutrient digestibility, and stomach morphology were determined using 160 finishing pigs. The pigs were fed a corn-soybean meal-based diet with the corn milled to particle sizes of 1,000, 800, 600, or 400 microns. The diets were fed in meal or pellet form. Pelleting the diets resulted in 5% greater ADG (P < .01) and 7% greater grain/feed (P < .001). Also, pelleting increased digestibilities of DM, N, and GE by 5 to 8% (P < .001). Reducing particle size increased electrical energy required for milling and decreased milling production rates, especially as particle size was decreased from 600 to 400 microns. Reducing particle size of the corn from 1,000 to 400 microns increased gain/feed by 8% (linear effect, P < .001) and digestibility of GE by 7% (quadratic effect, P < .03). Improved nutrient digestibility and lower ADFI resulted in 26% less daily excretion of DM and 27% less daily excretion of N in the feces as particle size was reduced from 1,000 to 400 microns (linear effects, P < .001). Stomach lesions and keratinization increased with reduced particle size (P < .003) and keratinization increased with pelleting (P < .02), although they were unrelated to growth performance (i.e., gain/feed actually improved as lesion scores increased). Considering milling energy, growth performance, stomach morphology, nutrient digestibility, and nutrient excretion, a particle size of 600 microns, or slightly less, is an acceptable compromise for corn in both meal and pelleted diets for finishing pigs.

The effects of particle size uniformity and mill type used to grind corn were determined in three experiments. In Exp. 1, 120 pigs (47.8 kg initial BW) were used. Treatments were 1) a 40:60 blend of coarsely rolled (in a roller mill) and finely ground (in a hammermill) corn with a large standard deviation (sgw) of particle size (sgw of 2.7), 2) hammermilled corn with an sgw of 2.3, and 3) roller-milled corn with an sgw of 2.0. Mean particle size of the corn was approximately 850 microns for all treatments. Growth performance was not affected (P > .11); but, stomach keratinization tended to be less severe (P < .08) and apparent nutrient digestibilities were greater (P < .008) when the sgw was smaller. In Exp. 2, 128 pigs (55.3 kg initial BW) were used. Treatments were corn ground in a hammermill and a roller mill to 800 and 400 microns. Pigs fed corn ground to 400 microns were more efficient (P < .004) and had greater apparent digestibilities of DM, N, and GE (P < .001) than pigs fed corn ground to 800 microns. Mill type did not affect growth performance (P > .40), but pigs fed corn ground in the roller mill had greater apparent nutrient digestibilities (P < .008). In Exp. 3, 128 pigs (67.3 kg initial BW) were used. Treatments were corn ground to 400 microns in a hammermill and a roller mill fed in meal and pelleted forms. Pigs fed pelleted diets had greater ADG (P < .003) and gain/feed (P < .03) but also had greater incidence of ulcers (P < .04). Pigs fed roller-milled corn were more efficient (P < .05) and had a lower incidence of ulcers (P < .04), but diets with hammermilled corn had lower sgw and greater apparent digestibilities of nutrients (P < .02). Our results suggest that mill type had inconsistent effects on growth performance, but more uniform particle sizes consistently gave greater nutrient digestibilities.

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