The objective of this study is to compare the performance of different ultrasonic non-destructive testing (NDT) techniques for bonding quality evaluation. Aluminium-epoxy-aluminium single lap joints containing debonding in the form of release film inclusions have been investigated using three types of ultrasonic NDT methods: contact testing, immersion testing, and air-coupled testing. Apart from the traditional bulk wave ultrasound, guided wave testing was also performed using air coupled and contact transducers for the excitation of guided waves. Guided wave propagation within adhesive bond was numerically simulated. A wide range of inspection frequencies causing different ultrasonic wavelengths has been investigated. Average errors in defect sizing per ultrasonic wavelength have been used as a feature to determine the performance of each ultrasonic NDT technique. The best performance is observed with bulk wave investigations. Particularly, the higher frequencies (10–50 MHz) in the immersion testing performed significantly better than air-coupled testing (300 kHz); however, air coupled investigations have other advantages as contactless inspection. Whereas guided wave inspections show relatively lower accuracy in defect sizing, they are good enough to detect the presence of the debonding and enable to inspect long range. Even though each technique has its advantages and limitations, guided wave techniques can be practical for the preliminary in-situ inspection of adhesively bonded specimens.
This article compares different air-coupled ultrasonic testing methods to characterize impact-type defects in a pultruded quasi-isotropic glass fiber-reinforced plastic (GFRP) composite plate. Using the air-coupled transducers, comparisons among three methods were performed, namely, bulk-wave through transmission, single-side access using guided waves, and ultrasonic-guided wave tomography. The air coupled through transmission technique can determine the size and shape of impact-type defects with a higher resolution, but with the consequence of time consumption and, more importantly, the necessity of access to both sides of the sample. The guided wave technique on the other hand, allows a single-side inspection and is relatively fast. It can be used to determine the size of the defect using ultrasonic B-scan, but the exact shape of the defect will be compromised. Thus, in this article, to determine the shape of the defect, application of the parallel beam tomographic reconstruction technique using guided Lamb waves is demonstrated. Furthermore, a numerical finite element simulation was performed to study the effects of guided wave propagation in the composite sample and interaction with the internal defect. Lastly, the results from the experiments of different techniques were compared according to possibilities of defect sizing and determination of its shape.
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