Additive Manufacturing (AM) which embrace as a new range technology of creating and producing end user parts in term of adding material layer by layer to create solid objects from 3D CAD data. AM in particular Fused Deposition Modelling (FDM) used (ABS) thermoplastic have shown the most popular among the industry as its technology can print complex geometrical part without human intervention and tools. However, FDM fierce enemy whereas the common problem of stair-stepping, which means that seam lines appear between layers and excess material if often left as a residue, cause to lead rough surface and poor quality finish. It is often desirable for an AM model to have aesthetic or functional importance. Hence, reducing layer thickness will generally improve surface roughness but will add to the build time for the model. As an interest investigates the use of ultrasonic for FDM, this experiment will focus on the effect of applying multiple piezoelectric transducer for FDM printer. This paper aims to explore the effect use of multiple piezoelectric with different frequency applied (27, 40, 50 kHz) to improve surface finish quality part printed by FDM whereby an ultrasonic transducer firmly attached onto the platform. Optical microscope with the aid of pro VIS software version 2.90 was used to measure the quality of surface roughness of samples printed with vibration in the above stated frequency. Hence, it was found that 1 piezo with 50 kHz frequency applied to the FDM machine achieved improve surface finish due to less layer thickness defect and finer layer thickness produce.
The present and future challenges of a new product design, forecasting and risk management launch strategy for a new product modelling decision process. This paper intends to propose and to look towards the development of a low-cost integrated CAD-CAPP-CAD/CAM product modelling system for the design and manufacture of a proposed product. It is a mapping between several design phases like functional design, technical design and physical design. The modelling data generation process begins with the drafting of a product to be maintained using the drafting software package. From the CAD drawing, the data are transferred to be used as the product models and a CAPP software package will then prepare the operational parameters for the manufacturing of the product. These process data are relayed to a CAM software package, which will then generate the automating informationprocessing functions. The final stage of the function is to support design and manufacturing operations that may have reaped many benefits in terms of its initial equipment and software costs.
Nowadays modern manufacturing demands advanced computer controller, having higher input language and less proprietary vendor dependencies. STEP stands for Standard for the Exchange of Product model data is the next generation of data model between CAD/CAM and CNC system. STEP is still under research and development all around the world. This paper describes the design, development and testing of an integrated Interface development environment for STEP file using Universal Data Structure, which aims to provide support for machining operation. The system also aims to provide function of reading and extracting the relevant information associated with the machining data and to write the G-Code file. The sample of machined block is designed from 3D CAD modeler which consisted of features need to be machined from a blank workpiece and saved in the STEP file format. The validation process will be done using the simulation in the Mach3 software.
Functional parts require high a level of strength and the current Fused Deposition Modelling (FDM) cannot be fully utilized as the end used parts. The poor mechanical strength is caused by the incomplete layer bonding during the printing process. In the printing process, the interlayer bonding is made too quick thus the layers are not fully fused together causing the reduced tensile strength. This paper presents a possible solution to this problem by incorporating vacuum technology in FDM system to improve tensile strength of 3D printed specimens. In this study, a desktop FDM machine was placed and operated inside a low pressure vacuum chamber. The results obtained show an improvement of 12.83 % of tensile strength compared to the standard specimen. This paper concludes that the low pressure environment is useful in reducing the heat loss due to convection of air, hence directly improves the specimen's tensile strength.
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