The surface science of heterogeneous metal catalysis uses model systems ranging from single crystals to monodispersed nanoparticles in the 1-10 nm range. Molecular studies reveal that bond activation (C-H, H-H, C-C, CAO) occurs at 300 K or below as the active metal sites simultaneously restructure. The strongly adsorbed molecules must be mobile to free up these sites for continued turnover of reaction. Oxide-metal interfaces are also active for catalytic turnover. Examples using C-H and CAO activation are described to demonstrate these properties. Future directions include synthesis, characterization, and reaction studies with 2D and 3D monodispersed metal nanoclusters to obtain 100% selectivity in multipath reactions. Investigations of the unique structural, dynamic, and electronic properties of nanoparticles are likely to have major impact in surface technologies. The fields of heterogeneous, enzyme, and homogeneous catalysis are likely to merge for the benefit of all three.catalytic bond activation ͉ high selectivity catalyst design ͉ molecular ingredients of catalysis M etal containing catalysts are clusters of 1-10 nm in size. These are grouped into three types: heterogeneous catalysts that are embedded in high surface area supports, usually oxides, to optimize their surface area and thus the number of molecules they produce per second and also to optimize their thermal and chemical stability. They are used mostly at high temperatures (400-800 K) and in the presence of vapor phase reactants and product molecules. Enzyme catalysts operate in solution, mostly in water near 300 K, and the metal-containing active sites are surrounded by proteins that maintain structural mobility (1). Homogeneous catalysts function in the same solution in which the reactant and product molecules are dissolved, mostly in organic solvents, and used in the 300-500 K temperature range. Because of the different operating conditions and for reasons of history, the three fields of catalysis developed independently and became separate fields of science within different subdisciplines of chemistry. Heterogeneous catalysis was practiced mostly by physical chemists and chemical engineers, enzyme catalysis by biochemists, and homogeneous catalysis by inorganic and organometallic chemists.Catalytic reactions are distinguished from stoichiometric reactions by having many turnovers per reacting active site producing 10 2 to 10 6 molecules per site. Some of these catalytic reactions are very fast. For instance, the catalytic oxidation of carbon monoxide (CO) produces thousands of CO 2 molecules per metal surface site per second above ignition where the exothermicity of the process makes it self-sustaining in temperature and the reaction rate is only limited by the speed of transport of molecules to and from the catalyst surface (2-4). Ethylene hydrogenation, another exothermic reaction, turns over to produce ethane Ϸ10 times per metal surface site per second at 300 K on Pt(111) (5). The catalytic conversion of n-hexane to benzene or to branched...
Much of the research by KonradHayek's group is focused on the influence of oxide-metal interfaces in heterogeneous catalysis. In this paper, we show that electronic excitations at the metal surface induced by exothermic catalytic reactions lead to the generation of energetic (hot) electron flows. We detected the flow of hot electrons during oxidation of carbon monoxide using Pt/ TiO 2 Schottky diodes. The thickness of the Pt film used as the catalyst was 5 nm, less than the electron mean free path, resulting in the ballistic transport of hot electrons through the metal. The electron flow was detected as a chemicurrent if the excess electron kinetic energy generated by the exothermic reaction was larger than the effective Schottky barrier formed at the metalsemiconductor interface. We found that heat generated by the reaction caused a negligible increase of temperature in our experimental range, suggesting that this thermal effect is not responsible for the generation of hot electron flow. We tested the stability and reversibility of chemicurrent generated during CO oxidation at 413$573 K. The activation energy calculated from the measurement of chemicurrent is quite close to that of the turnover rate of chemical reaction, which indicates that the generation mechanism of hot electrons is closely correlated with the chemical reaction. This correlation suggests that hot electron flow could be a new tool to probe the role of oxide-metal interfaces in heterogeneous catalysis.
Using low-pressure chemical vapor deposition of silicon dioxide, we have reduced the size of 56-nm features in a silicon nitride membrane, called a stencil, down to 36 nm. Sub-50-nm uniformly sized nanoparticles are fabricated by electron-beam deposition of Pt through the stencil mask. A self-assembled monolayer (SAM) of tridecafluoro-1,1,2,2-tetrahydrooctyl-1-trichlorosilane was used to reduce Pt clogging of the nanosize holes during deposition as well as to protect the stencil during the postdeposition Pt removal. X-ray photoelectron spectroscopy shows that the SAM protects the stencil efficiently during this postdeposition removal of Pt.
Electron beam lithography (EBL), size reduction lithography (SRL), and nanoimprint lithography (NIL) have been utilized to produce platinum nanoparticles and nanowires in the 20-60-nm size range on oxide films (SiO 2 and Al 2 O 3 ) deposited onto silicon wafers. A combination of characterization techniques (SEM, AFM, XPS, AES) has been used to determine size, spatial arrangement and cleanliness of these fabricated catalysts. Ethylene hydrogenation reaction studies have been carried out over these fabricated catalysts and have revealed major differences in turnover rates and activation energies of the different nanostructures when clean and when poisoned with carbon monoxide. The oxide-metal interfaces are implicated as important reaction sites that remain active when the metal sites are poisoned by adsorbed carbon monoxide.
We have developed a mold-to-mold cross imprint (MTMCI) process, which redefines an imprint mold with another imprint mold. By performing MTMCI on two identical imprint molds with silicon spacer nanowires in a perpendicular arrangement, we fabricated a large array of sub-30-nm silicon nanopillars. Large-area arrays of Pt dots are then produced using nanoimprint lithography with the silicon nanopillar mold.
Deep-ultraviolet lithography has been coupled with size-reduction and nanoimprint lithography to create high-density arrays of 20-nm wide platinum nanowires supported on oxide thin films of silica, alumina, zirconia, and ceria. These nanowire arrays have been used as two-dimensional platinum model catalyst systems to study the effects of support on catalytic activity during the catalytic oxidation of carbon monoxide. Strong support dependence is seen for both reaction turnover frequency and the measured activation energy. In addition, the stability of the nanowire arrays under reaction conditions shows support dependence.
Electron beam lithography (EBL) has been used to fabricate platinum nanoparticle arrays in the 20-nm size range on oxide thin films of silica and alumina deposited onto silicon wafers. A combination of characterization techniques (SEM, AFM, XPS, AES) has been used to determine size, spatial arrangement and cleanliness of these fabricated catalysts. Ethylene hydrogenation reaction studies have been carried out over these platinum nanoarrays and have revealed major differences in turnover rates and activation energies of the different nanostructures when clean and when poisoned with carbon monoxide. The oxide-metal interfaces are implicated as important reaction sites that remain active when the metal sites are poisoned by adsorbed carbon monoxide.
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