The high reliability and simple design of microturbines make them an attractive prime mover in the generation and distribution of electricity in the low capacity range. This paper gives an overview of microturbines in the Brazilian environment and provides a performance assessment and an economic analysis of these machines fuelled by natural gas and diesel and also an indication of their emission levels. This work was based on data that were obtained from experimental tests on microturbines operating at full and part load. The performance assessment indicated that it is possible to obtain up to 27 per cent microturbine efficiency at full load under local conditions. The nitrogen oxides (NO x ) and carbon monoxide (CO) emissions level of the machines tested are less than 7 ppmv@15%O 2 at full load when natural gas is the fuel. The units are therefore clean enough to be sited among residential and commercial establishments. The results of the economic analysis show that with the natural gas microturbine used in cogeneration, it is possible to achieve a payback time on capital equipment of less than 4 years. The return on the investment has improved with the favourable pricing policies of some of the natural gas distribution companies and with the rise in electricity prices in Brazil.
The determination of the rate of heat transfer from the turbine blade in a cross flow is important in hot section gas turbine life assessment. For design purposes, the rate of heat transfer is normally fixed by semi-empirical correlations. These correlations require knowledge of fluid properties which depend on temperature. For gases these properties are normally available only for the dry state, thus the possible effect of the water vapour content has been overlooked. Many gas turbines operate in environments in which air humidity is very low and therefore has little influence on gas turbine performance. However humidity becomes more important in hot, humid climates where there are large variations in ambient absolute humidity, especially in hot and humid climates. The aim of this paper is to investigate and present the effect of humidity at different operating conditions on the turbine blade coolant heat transfer and blade creep life. The effect of humidity was considered only on the air coolant side. he The heat transfer coefficient on the hot side was calculated for dry hot gas. This avoided the balancing effect of each other (heat transfer coefficient coolant side and hot side). The WAR at each operating point is quantified based on the ambient temperature and the relative humidity (0%–100%). Results showed that with increasing WAR the blade inlet coolant temperature reduced along the blade span. The blade metal temperature at each section was reduced as WAR increased, which in turn increased the blade creep life. The increase in WAR increased the specific heat of the coolant and increased the heat transfer capacity of the coolant air flow. Different operating points were also evaluated at different WAR and Tamb to identify the effect of WAR on the creep life. The results showed that an increase in WAR increased the blade creep life. The creep life of the blade at each section of interest was obtained as a function of the blade section stress and the blade metal section temperature using the LMP approach.
This paper provides a tool for the estimation of the operational severity of a high pressure turbine blade of an aero engine. A multidisciplinary approach using aircraft/ engine performance models which provide inputs to a thermo-mechanical fatigue damage model is presented. In the analysis, account is taken of blade size, blade metal temperature distribution, relevant heat transfer coefficients and mechanical and thermal stresses. The leading edge of the blade is selected as the critical part in the estimation of damage severity for different design and operational parameters. The study also suggests a method for production of operational severity data for the prediction of maintenance intervals.
The cooling of high temperature gas turbines has been the subject of intensive work over the past few decades. Analysis of the metal temperature of cooled blades requires the solution of the equations governing the heat flow through the blade given the internal and external distributions of the boundary gas temperatures and heat transfer coefficients. An analytical model to investigate the influence of Water Air Ratio (WAR) on turbine blade heat transfer and cooling processes (and thus the blade creep life) of industrial gas turbines is presented. The method is based on a blade with convective cooling and a thermal barrier coating (TBC). The approach is based on engine performance, heat transfer models (hot side and cold side model), in addition to a method that accounts for the changes in thermal conductivity, viscosity, density and the gas properties of moist air as a function of WAR. The evaluation of heat transfer data in this model is considered by using non-dimensional parameters namely: Reynolds number, Nusselt number, Stanton number, Prandtl number and other related parameters. The aim of this paper is to present an analytical model to investigate the influence of humidity on the turbine blade heat transfer and cooling processes which, in turn, affect blade creep life. The developed model can be used to assess the main parameters that influence blade cooling performance, such as cooling methods, alternative cooling fluids, blade geometry, gas properties and material and thermal barrier coatings. For a given off-design point, the WAR was varied from dry to humid air (air/water vapour mixtures). The whole cooled blade row is regarded as a heat exchanger with the presence of TBC subjected to a mainstream hot gas flow from the combustion chamber.
The paper presents a methodology for the numerical design and optimization of a distortion-free two-dimensional Mach 2.5 nozzle based on a parametric model. The nonuniformities generated at the Mach wave reflections downstream of the nozzle throat that the Method of Characteristics only partially addresses are minimized. The spatial discretization of the domain is integrated with the boundary layer analysis for fast and robust data processing, especially in the final viscous sublayers in the transition regions within the bulk of the fluid. The flow patterns and corner flows of the supersonic nozzle are assessed via threedimensional high-fidelity computational fluid dynamics. As a result, a fast workflow for nozzle design to meet prescribed flow quality requirements is herein illustrated.
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