A rotameter is a variable area type flow rate measuring instrument in which the position of a metallic float in a transparent conical tube is taken as a flow rate indicator. It has the disadvantage that it is a local indicating type instrument and special type of transducer is used for its remote indication. In the present paper, a non-contact flow rate measurement technique using Hall probe sensor and rotameter is designed, developed and tested. In this design, a float carrying a thin circular permanent magnet is used and a Hall probe sensor placed outside the rotameter tube has been used to sense the variation of magnetic field of the magnet with the variation of float position. A signal conditioner unit has been used to convert the Hall probe sensor output into 1-5 volt dc signal. This dc signal output of the signal conditioner has been sent to a PC based flow indicator through opto-isolator and analog input channel of a data acquisition system (DAS) card. The PC based flow indicator has been designed using Lab Tech Note Book Pro software and PC based supervisory control and data acquisition (SCADA) system. A theoretical equation has been derived to explain the operation of the system. The performance of the system has been tested experimentally and the experimental results are reported in the paper. A very good repeatability and linearity of results has been observed.
Graphical Abstract:Index Terms-Flow Measurement, Hall Probe, Process Monitoring, PC based SCADA, Rotameter.1530-437X (c)