To
produce textiles that regenerate antimicrobial surfaces wash
after wash, we synthesized and immobilized antimicrobial silver nanoparticles
(Ag NPs) within brown cotton fibers. This composite formation is based
on utilizing brown cotton fiber as a nanoreactornatural condensed
tannins reduce Ag ions, and the swollen microfibrillar structure controls
and stabilizes particle growth. A simple one-step process involving
heating brown cotton in an aqueous solution of Ag ions actuates the
self-synthesis of Ag NPs. Transmission electron microscopy (TEM) images
of the fiber cross-section confirm the formation of Ag NPs (diameter
of 8–21 nm, weight fraction of 12 800 mg/kg) throughout
the entire volume of the fiber with a unique size distribution. The
Ag NPs present within the cotton fiber were found to be leach-resistant
against typical textile wet processing and prolonged laundering while
serving as a reservoir of Ag ions. After 50 laundering cycles, cotton
retains approximately 85% of the total Ag embedded and persistently
inhibits 99.99% of both Gram-positive and Gram-negative bacteria.
The fabrication of true cotton nanocomposite fibers holds promise
for binder-free and permanent functionalization.