Complex nanomaterials
produced by scale-up batch processes lack
suitable control of shape, size distribution, chemical composition,
and quality, because heat and mass transfer are seriously affected
as the reactor volume increases. Here we use a novel continuous synthesis
procedure, the active gas–liquid segmented flow, to produce
noble metal-magnetic heteronanostructures with enormous interest in
the fields of catalysis, biomedicine, environmental sensors, food
monitoring, and chemical analysis. The microreactor technology proposed
scales down the reaction volume to gain advantage of the large surface
area to volume ratio with respect to conventional batch-type reactors,
improving heat and mass transport and, consequently, promoting a uniform
heating and mixing. The gas phase was introduced in the chemical reactor
as gas slugs of nanoliter scale with a dual role: (1) passive mixing
and (2) chemical directing agent to tune the crystallization of nanostructures
in a continuous fashion. The shape, size, and magnetic properties
of the resulting heteronanostructures, as well as the density, size,
and composition of noble metal nanoparticles were tuned to show the
versatility of the proposed approach in a timeline of 4 min. We demonstrated
that the produced nanostructures provide excellent catalytic properties
in the catalyzed hydrogenation of nitrophenols to aminophenols. Electron
microscopy, UV–vis spectroscopy, and cyclic voltammetry studies
showed the remarkable catalytic performance of the produced heteronanostructures.