Block
copolymers (BCPs) confined in evaporative emulsions can assemble
into ellipsoidal particles when solvent evaporation is faster than
polymer diffusion within the droplet. Here, we report the synthesis
of monodisperse, ellipsoidal polystyrene-block-1,4-polybutadiene
(PS-b-PB) BCP particles with tunable aspect ratios
(ARs) ranging from 1.0 to 2.2 and particle sizes ranging from 0.1
to 5 μm by membrane emulsification and subsequent solvent evaporation.
The ratio of the propagation distance (l
p) of ordered BCP domains perpendicular to the particle surface to
the particle size (r
BCP), or l
p/r
BCP, was found to be a
critical parameter dictating the particle shape, where l
p/r
BCP > 1 yielded ellipsoids.
We show that the AR of colloidal BCP ellipsoids can be precisely controlled
by varying particle size (i.e., membrane pore size) and BCP molecular
weight, as predicted by theoretical calculations of the free energy
of particle elongation including three terms: (1) the interfacial
energy between the two blocks of the BCP, (2) the entropic penalty
associated with stretching of the BCP chains upon elongation of the
particles, and (3) the surface energy between the BCP particles and
the surrounding medium. Finally, using the resulting AR-controlled
and highly monodisperse colloidal ellipsoids, we systematically investigated
the effects of AR on the homogeneity of colloidal coatings obtained
by drop-casting the ellipsoids into films.