The search for ways to synthesize single wall carbon nanotubes (SWCNT) of a given electronic type in a controlled manner persists despite great challenges because the potential rewards are huge, in particular as a material beyond silicon. In this work we take a systematic look at three primary aspects of semiconducting enriched SWCNT grown by chemical vapor deposition. The role of catalyst choice, substrate, and feedstock mixture are investigated. In terms of semiconducting yield enhancement, little influence is found from either the binary catalyst or substrate choice. However, a very clear enrichment is found as one adds nominal amounts of methanol to an ethanol feedstock. Yields of up to 97% semiconducting SWCNT are obtained. These changes are attributed to two known etchant processes. In the first, metal SWCNT are preferentially etched. In the second, we reveal etchants also preferentially etch small diameter tubes because they are more reactive. The etchants are confirmed to have a dual role, to preferentially etch metallic tubes and narrow diameter tubes (both metallic and semiconducting) which results in a narrowing of the SWCNT diameter distribution.
■ INTRODUCTIONWithin the search for materials suitable for electronic devices beyond silicon, single-walled carbon nanotubes (SWCNT) are regarded as a leading candidate due to their outstanding electrical and physical properties, i.e. high mobility and high current-carrying capacities. 1−4 More interestingly, closely packed arrays of parallel aligned SWCNT, as the active channel material, 5,6 are attractive for the scalable fabrication of highly integrated circuits. 2,7 Such SWCNT circuits will provide obvious improvements to the on-driving current, charge carrier mobility, cutoff frequency, and device-to-device consistency, as well as offer compatibility with existing Si fabrication technology. 1,3 In order to realize this goal, the SWCNT should possess the following essential characteristics; be in highdensity and be well-aligned with a controlled orientation and, ideally, all be high-purity semiconducting nanotubes of a controlled conductivity type, ultimately of a single chirality. 3,7,8 While dense SWCNT arrays can carry higher currents in thin film transistors (TFT) and are more robust for integrated circuits, it is semiconducting-rich SWCNT arrays that guarantee high on/off ratios enabling efficient switching. 3,5,7,8 Therefore, the reproducible fabrication of type-selected, semiconducting (sc-) SWCNT on different substrates is crucial. 4,8 The current bottleneck is that most current SWCNT synthesis routes yield a mix of both metallic (m-) and semiconducting (sc-) SWCNT. 2,4,7 This negatively affects the performance of devices based on mixed metallic and semiconducting tubes. 7−9 Currently, there are two main competing approaches for the preparation of semiconducting-rich SWCNT; in the first, preselected semiconducting nanotubes are deposited on the target substrate from solution. 10,11 This strategy has had success regarding separation of the nanotube...