In
this work, titanium nitride (TiN) coating was used as a passive
layer to inhibit metal catalytic coking during hydrocarbon fuel cracking
on the microchannel inner surface of stainless steel 304 (SS304) tubes.
In order to obtain an inert and effective passive coating, TiN coating
was prepared in SS304 tubes with 2 mm inside diameter and 700 mm length
by atmospheric pressure chemical vapor deposition (APCVD) using a
TiCl4–H2–N2 system.
The coating’s thickness, phase composition, morphology, and
chemical composition were investigated by metalloscopy, X-ray diffraction,
scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy
(EDX), respectively. Characterization results indicated that TiN coating
had a relatively complete cubic-phase crystal form with a N/Ti ratio
of 1:1, presenting small star-shaped crystals on the whole. The inhibition
effects of TiN coating on the morphologies and amounts of coke were
studied by SEM and EDX after n-hexane thermal cracking
at 600 °C and 3.3 MPa for 20 min. Under these conditions, different
contributions to carbon deposition were discussed including oxidative
reactions and pyrolysis of n-hexane. Along the axial
length of the bare tube, stunted and clubbed cokes formed by autoxidation
near the distance of 100 mm; granular metal carbides and filamentous
cokes formed by metal catalysis near the distances of 350 and 600
mm, respectively. However, no morphologies of carbon deposits on a
TiN-coated tube surface were observed after thermal cracking of n-hexane at 600 °C and 3.3 MPa for 20 min. At distances
of 100, 350, and 600 mm away from the tube inlet, the carbon atomic
percentages of coke in these three areas were 27.28%, 58.04%, and
99.69% for the bare tube, larger than those of 5.76%, 15.73%, and
30.66% for the TiN-coated tube, respectively. The results showed that
the inhibition effect of APCVD TiN coating on coke growth is superior
to that of other coatings (e.g., alumina coating). The reason is that
TiN coating not only creates a barrier between the hydrocarbon fuels
and metal surface to inhibit related catalytic coke formation but
also minimizes carbon deposits by absorbing C atoms.