Ga-based liquid metal stretchable conductors have recently
gained
interest in flexible electronic devices such as electrodes, antennas,
and sensors. It is essential to maintain electrical stability under
strain or cyclic strain for reliable data acquisition and exhibit
tough interfacial bonding between liquid metal and polymers to prevent
performance loss and device failure. Herein, a highly stable conductor
with superior electrical stability and tough interface bonding is
introduced by casting curable polymers and a peeling-activated process
from liquid metal particles. Based on the compensating effect of liquid
metal, similar to the recharge relationship of water between rivers
and lakes in nature, the conductor is not only strain-insensitive
(ΔR/R
0 < 10%
for 100% strain) but also immune to cyclic deformation (ΔR/R
0 < 7% with 5000 stretching
cycles at 50% strain). Embedding liquid metal within the elastomer
to create stretchable conductors effectively improves interfacial
adhesion properties (the fluid–solid interfacial adhesion force
increases from 0.48 to 0.62 mN/mm2). The constructed tough
interface could even withstand sonication treatment. Finally, by combining
strategies in material design and fabrication, an integrated array
composed of vertical interconnect access and robust electrodes is
fabricated, which simultaneously holds tough interfacial bonding with
the upper and lower layers.