In
this paper, we explore the acoustofluidic performance of zinc
oxide (ZnO) thin-film surface acoustic wave (SAW) devices fabricated
on flexible and bendable thin aluminum (Al) foils/sheets with thicknesses
from 50 to 1500 μm. Directional transport of fluids along these
flexible/bendable surfaces offers potential applications for the next
generation of microfluidic systems, wearable biosensors and soft robotic
control. Theoretical calculations indicate that bending under strain
levels up to 3000 με causes a small frequency shift and
amplitude change (<0.3%) without degrading the acoustofluidic performance.
Through systematic investigation of the effects of the Al sheet thickness
on the microfluidic actuation performance for the bent devices, we
identify the optimum thickness range to both maintain efficient microfluidic
actuation and enable significant deformation of the substrate, providing
a guide to design such devices. Finally, we demonstrate efficient
liquid transportation across a wide range of substrate geometries
including inclined, curved, vertical, inverted, and lateral positioned
surfaces using a 200 μm thick Al sheet SAW device.