In
the present scenario, conducting and lightweight flexible polymer
nanocomposites rival metallic and inorganic semiconducting materials
as highly sensitive piezoresistive force sensors. Herein, we explore
the feasibility of vertically aligned carbon nanotube (VACNT) nanocomposites
impregnated in different polymer matrixes, envisioned as highly efficient
piezoresistors in sensor applications. Polymer nanocomposites are
selectively designed and fabricated using three different polymer
matrixes, i.e., polydimethylsiloxane (PDMS), polyurethane (PU), and
epoxy resins with ideal reinforcement of VACNTs to enhance the thermal
stability, conductivity, compressibility, piezoresistivity, and sensitivity
of these nanocomposites. To predict the best piezoresistive force
sensor, we evaluated the structural, optical, thermal, electrical,
mechanical, and piezoresistive properties of the nanocomposites using
field-emission scanning electron microscopy (FESEM), X-ray diffraction
(XRD), Raman spectroscopy, thermogravimetric analysis (TGA), I–V measurements, compressive stress–strain
measurements, hysteresis, sensitivity, and force studies. The results
demonstrate that the PDMS/VACNT nanocomposite is capable of sustaining
large force with almost complete recovery and enhanced sensitivity,
thereby fulfilling the desirable need for a highly efficient conductive
and flexible force sensor as compared to PU/VACNT and epoxy/VACNT
nanocomposites.