This report introduces a unique method
of significantly improving
toughness in highly swollen block copolymer-based thermoplastic elastomer
(TPE) hydrogels by converting an intrinsically large population of
dangling chain ends into a mechanically active second network. In
one form, the TPE hydrogels developed by our group are based on swelling
of a vitrified melt-blend of two amphiphilic block copolymer species,
sphere-forming polystyrene-poly(ethylene oxide) (SO-H) diblock and
triblock (SOS) copolymers. Here, the PEO midblock in the SOS triblock
copolymer serves to tether adjacent PS spherical aggregates, producing
hydrogel networks that are incredibly elastic and mechanically robust,
preserving their shape even at the very high intrinsic swelling ratios
produced at low SOS concentrations (e.g, 37 g of H2O/(g
of polymer) at 3.3 mol % SOS). In this report, we advance the utility
of this framework by exploiting the hundreds of dangling PEO chain
ends per spherical aggregate to form a second, mechanically active
network. The approach is based on a stepwise installation of two tethering
SOS triblock copolymer populations. The first is present directly
during melt-state self-assembly of the original diblock/triblock
copolymer blend and inherently determines the equilibrium swelling
ratio of resulting hydrogel. The second population is then introduced postswelling, by simply coupling the dangling SO diblock
copolymer chain ends under conditions largely free of the mechanical
stress osmotically imposed on the primary network. Notably, this action
simply shifts the ratio of diblock and triblock copolymer without
compromising the thermoplasticity of the network. Here, we use the
facile water-based coupling of PEO-terminal azide and alkyne groups
to demonstrate the scale of toughness enhancements possible through
conversion of dangling ends into a second network. The dangling-end
double networks produced exhibit remarkable improvements in tensile
properties (tensile modulus, toughness, strain at break, and stress
at break), including a 58-fold increase in mean toughness (to 361
kJ/m3) and a 19-fold increase in mean stress to break (to
169 kPa) in highly swollen samples containing up to 95% (g/g) water.
Importantly, these improvements could be realized without altering
water content, shape, small-strain dynamic shear, and unconfined compressive
properties of the original TPE hydrogels.