Hardcoatings of WC/12Co and A120 3 /13TiO 2 , produced by High Velocity Oxy-Fuel (HVOF) and High Energy Plasma (HEP) spraying, have been investigated. In HVOF spraying, nanostructured WC/Co coatings experience more extensive decarburization than conventional coatings, whereas in HEP spraying, just the opposite effect occurs. This is explained in terms of the influence of temperature on the decarburization mechanism. In the A1 2 0 3 /13TiO 2 case, HEP spraying generates a metastable coating, due to rapid quenching of the plasma melted particles on the substrate. The metastable phase has a defect spinel structure and a nanocrystalline grain size. When heated, it decomposes into an equilibrium two-phase structure, consisting of ct-A1 2 0 3 and P3-A1 2 0 3 -TiO 2 . Both nanostructured cermets and ceramics have potential as wear-resistant coatings.
IntroductionMaterials with fine-scale structures have long been recognized to exhibit remarkable and technologically attractive properties. Over the past decade [1-3], interest has been growing in a new class of materials that are composed of ultra-fine grains or particles. A feature of such nanostructured materials is the high fraction of atoms that reside at grain boundaries or interfaces in the materials. Although much of today's R&D activity is focused on the synthesis and processing of nanostructured bulk materials [3,4], there is a growing interest in the fabrication of nanostructured coatings. This paper presents a progress report on work being conducted on thermal spraying of nanostructured hardcoatings at Rutgers' Center for Nanomaterials Research, in collaboration with several industrial partners. Our work in this area has been focussed primarily on developing wear-resistant coatings of WC/12Co and A1 2 0 3 /13TiO 2 .