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Aligned single-crystal WO2.9 nanowires are grown directly from tungsten substrates at high rates using a flame synthesis method. The nanowires have diameters of 20–50nm, lengths >10μm, coverage density of 109–1010cm−2, and growth rates >1μm∕min. Growth occurs by the vapor-solid mechanism, with local gas-phase temperature (∼1720K) and chemical species (O2, H2O, and H2) strategically specified at the substrate for self-synthesis. Advantages of this synthesis method are reduced processing times, absence of necessity for substrate pretreatment or catalysts, scalability for large-area surface coverage, high purity and yield of oriented nanowires, and continuous processing conditions.

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Using a high shear melt-processing method, graphene-reinforced polymer matrix composites (G-PMCs) were produced with good distribution and particle-matrix interaction of bi/trilayer graphene at 2 wt. % and 5 wt. % in poly etheretherketone (2Gn-PEEK and 5Gn-PEEK). The morphology, structure, thermal properties, and mechanical properties of PEEK, 2Gn-PEEK and 5 Gn-PEEK were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), thermal gravimetric analysis (TGA), flexural mechanical testing, and dynamic mechanical analysis (DMA). Addition of graphene to PEEK induces surface crystallization, increased percent crystallinity, offers a composite that is thermally stable until 550 °C and enhances thermomechanical properties. Results show that graphene was successfully melt-blended within PEEK using this method.

Few-layer graphene (FLG) is grown on copper and nickel substrates at high rates using a novel flame synthesis method in open-atmosphere environments. Transmittance and resistance properties of the transferred films are similar to those grown by other methods, but the concentration of oxygen, as assessed by XPS, is actually less than that for CVD-grown graphene under near vacuum conditions. The method involves utilizing a multi-element inverse-diffusionflame burner, where post-flame species and temperatures are radially-uniform upon deposition at a substrate. Advantages of the flame synthesis method are scalability for large-area surface coverage, increased growth rates, high purity and yield, continuous processing, and reduced costs due to efficient use of fuel as both heat source and reagent. Additionally, by adjusting local growth conditions, other carbon nanostructures (i.e. nanotubes) are readily synthesized.

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