Commercial
platinum-supported carbon (Pt/C) catalyst is the most
widely used oxygen reduction reaction (ORR) electrocatalyst in polymer
electrolyte membrane fuel cells (PEMFCs). However, carbon oxidation
in Pt/C during the operation of PEMFCs poses serious issues, particularly
in meeting long-term durability of the cells. Although carbon-free
Pt-based catalysts are considered to be the best alternatives, the
single-cell performances reported for many such systems are found
to be inferior to that of the carbon-based systems. As a practical
way to realize a carbon-free electrocatalyst, we have developed a
system by dispersing an interconnected Pt nanoparticle network on
the nanorods of tungsten oxide (WO3). Uniform dispersion
of the WO3 nanorods by fine and more or less interconnected
Pt nanoparticles (20 wt %) is a key feature of the electrocatalyst.
This has helped the system to achieve an intrinsic ORR characteristics
which is very similar to that of Pt/C, as reflected from the comparative
analysis of the onset potential, half-wave potential, limiting current
density, and the number of electrons transferred in the ORR process.
Pt/WO3 also shows better stability under start–stop
accelerated potential cycling after 10 000 cycles, compared
to Pt/C. The relative decrement in the electrochemically active surface
area (ECSA) for Pt/WO3 nanorods was negligible, compared
to the ∼26% decrement registered by Pt/C under the identical
testing conditions. Finally, a system-level validation in a single-cell
model of PEMFC by fabricating a membrane electrode assembly (MEA)
with Pt/WO3 as both the anode and cathode catalyst delivered
comparable output power density as that of a similar system fabricated
by using Pt/C. ECSA comparison in MEA shows the potential use of Pt/WO3-400 as the catalyst for the fuel cells, since it is exhibiting
an ECSA value that is 3.4 greater than that of Pt/C at a Pt loading
of 0.5 mg cm–2.