The Lean Manufacturing Design for Improving Production Scheduling Using Product WheelMethod in Chemical Manufacturing Company, Indonesia

Kholil, Muhammad; Haekal, Jakfat; Prasetio, Dian Eko Adi; Hasan, Sulaiman

doi:10.31695/ijerat.2020.3623

Cited by 10 publications

(12 citation statements)

References 5 publications

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“…The research method is the procedure for how research is carried out [20]. Another definition of the research method is the researchers' Method in collecting research data, such as interviews, observations, tests, and documentation [21]. Meanwhile, according to [23], the research method is a way to regain solutions to all problems.…”

Section: Methodsmentioning

confidence: 99%

“…Work safety requirements as stipulated in Law No.1 of 1970 concerning occupational safety and health article 3 paragraph 1 part a: "Preventing and reducing accidents," section h: "Preventing and controlling occupational diseases, both physical and psychological, poisoning, infection, and transmission," each company is obliged to provide personal protective equipment facilities and measures to prevent and reduce occupational risks. A work accident (accident) is an unwanted incident or event that harms humans, damages property, or damages the process [4][5]. Work accident is a risk that will occur if you do a job without paying attention to work safety aspects.…”

Section: Introductionmentioning

confidence: 99%

“…Simulation implementation needs to be done because the system's direct test will take a significant amount of time and cost. The simulation approach begins with the construction of an actual system model [21]. Models are valuable tools for analyzing and designing systems.…”

Section: Introductionmentioning

confidence: 99%

See 2 more Smart Citations

Application of Lean Six Sigma Approach to Reduce Worker Fatigue in Racking AreasUsing DMAIC, VSM, FMEA and ProModelSimulation Methods in Sub Logistic Companies: A Case Study of Indonesia

Haekal¹

2021

IJERAT

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A logistics company is a company engaged in providing services for receiving, storing, and shipping goods belonging to the leading company; these goods can be in the form of benthic materials, semi-finished materials, or finished materials. In day-today company activities, the company is obliged to provide a safe work environment from the dangers and risks of potential harm that employees may experience while working within the company premises. Based on this, this study aims to reduce the work risks in the shelf area. Therefore, the approach in this study uses the integer DMAIC method (Define, Measure, Analyze, Improve, Control), VSM (Value Stream Mapping), and FMEA (Failure Mode Effect Analyze), and simulations using ProModel software.

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Section: Methodsmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

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Application of Lean Six Sigma Approach to Reduce Worker Fatigue in Racking AreasUsing DMAIC, VSM, FMEA and ProModelSimulation Methods in Sub Logistic Companies: A Case Study of Indonesia

Haekal¹

2021

IJERAT

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“…It has become a consequence, if the company expects its products to be accepted in the market, of course it must maintain its quality. According to [1][2][3][4][5][6][7][8][9][10][11][12][13] Product quality control is a control system that is carried out from the initial stages of a process to the finished product, and even to distribution to consumers. Companies that have high process capability will be able to produce little or no defective products.…”

Section: Introductionmentioning

confidence: 99%

Implementation of Lean Manufacturing to Reduce Hold Types of Mission Case Products using DMAIC and KAIZEN Approach

Kholil¹

2023

IJSAR

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Company in this research is a manufacturing company engaged in the automotive industry that produces transmissions for four-wheeled vehicles. This research was conducted at the ALMC department which specializes in producing Mission Cases. In carrying out this Mission Case production activity, it is still found that there are Hold defects or pending parts because the quality does not meet the requirements to be flowed in the assembly process. The types of defects are kizu (berets), dakon (dented due to impact) and atsukon (dented due to scrap.) As a result, the company has to incur additional costs to repair the part (overprocess)so that it can be transferred to the assembly process. The purpose of this research is to minimize the Hold defects by implementing lean manufacturing through DMAIC and KAIZEN approaches. The identification of waste in the production line is carried out using value stream mapping tools and the Hold defect problem analysis stage is solved using DMAIC tools. The results of this study are expected to minimize smallpox hold with the implementation of lean manufacturing

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“…So buyers have to wait for the goods to arrive. On the other hand, it has also experienced excess inventory, so that storage costs include maintenance costs and costs incurred in connection with damage to goods stored in the warehouse [8][9][10][11][12][13][14][15][16][17].…”

Section: Introductionmentioning

confidence: 99%

Analysis of Barcode System Design and Checklist to Reduce the Lead Time of Delivery of Goods using FIFO Method at PT Indo food TBK Company of Indonesia

Hanum¹

2022

IJSAR

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PT. Indofood, in carrying out goods storage and retrieval activities, is carried out without a barcode and checklist system. Without this system causes high lead times, referring to the time recorded by the SAT system. This system is used by management to control the loading/unloading movement of the company. Longer times often result in inefficiency and wasted resources, and companies should review their processing times against benchmarks to identify ways to improve their lead times. The purpose of this study is to provide improvement efforts to overcome delivery errors on finished goods, reduce the lead time of the delivery process with the kanban system through the FIFO method, and compare the difference in the lead time of the delivery process before and after the procedure. The author's research process in carrying out research from planning to carrying out research at a specific time. The analysis carried out is to evaluate the results of the delivery system improvement, search for goods to be sent based on the delivery plan, and the amount of time required to make deliveries based on the lead time displayed via SAT. The results showed that the kanban checklist design using the FIFO method could reduce problems in shipping in and out of products in the warehouse by reducing recording errors and accelerating the recording process quickly, precisely and accurately. The product process flow based on the kanban checklist system makes it easier for operators in the implementation process from incoming products to outgoing products. Item data will be entered automatically into the existing computer Kanban checklist using the FIFO method. The type of barcode used is a barcode that can input data in the form of letters, numbers and symbols. The company needs this type because the data inputted in the barcode uses these three forms.

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The Lean Manufacturing Design for Improving Production Scheduling Using Product WheelMethod in Chemical Manufacturing Company, Indonesia

Cited by 10 publications

References 5 publications

Application of Lean Six Sigma Approach to Reduce Worker Fatigue in Racking AreasUsing DMAIC, VSM, FMEA and ProModelSimulation Methods in Sub Logistic Companies: A Case Study of Indonesia

Application of Lean Six Sigma Approach to Reduce Worker Fatigue in Racking AreasUsing DMAIC, VSM, FMEA and ProModelSimulation Methods in Sub Logistic Companies: A Case Study of Indonesia

Implementation of Lean Manufacturing to Reduce Hold Types of Mission Case Products using DMAIC and KAIZEN Approach

Analysis of Barcode System Design and Checklist to Reduce the Lead Time of Delivery of Goods using FIFO Method at PT Indo food TBK Company of Indonesia

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