Abstract:Tantalum pentoxide (Ta2O5) films were deposited from the reaction of tantalum pentaethoxide (Ta(OC2H5)5) and oxygen (O2) using the Lam Research Corporation DSM™9800 advanced LPCVD reactor. Typical films were deposited at a rate of 0.9 – 1.1 nm/min at 400°C. The films were stoichiometric with an O/Ta ratio of 2.57/1.00 and excellent compositional uniformity. Conformity was >95% indicating that the process is surface reaction rate limited. Films with non‐uniformities <2.2% were deposited on 300 mm wafers. … Show more
“…Table 1 gives the process parameters for each of the samples. Due to its high dielectric constant, high refractive index in the visible spectral range 26 , and high chemical and thermal stability, tantalum pentoxide thin films have been studied for applications such as high density dynamic random access memories (DRAMs) 27,28 , decoupling capacitors 29,30 , antireflection coatings 31,32 and optical waveguides 33 . Many different techniques to deposit Ta 2 O 5 thin films have been utilized allowing its use in compact photonics circuits and as a potential host for rare earth ions to achieve optical gain 34 .…”
Thin films of two different dielectric materials (Yttrium Oxide and Tantalum Pentoxide) were deposited by reactive sputtering and reactive evaporation to determine their suitability as a host for a rare earth doped planar waveguide upconversion laser. The optical properties, structure and crystalline phase of the films were found to be dependent on the deposition method and process parameters. X-ray diffraction (XRD) analysis on several of the 'as-deposited' thin films revealed that the films vary from amorphous to highly crystalline depending on material and process parameters . SEM imaging of the Yttrium Oxide layers revealed a regular column structure confirming their crystalline nature and SEM imaging of the Tantalum Pentoxide layers revealed a smooth amorphous layer confirming their XRD diffractrograms. The dielectric thin film layers which allowed guiding in both the visible and infra-red regions of the spectrum had a more amorphous structure.
“…Table 1 gives the process parameters for each of the samples. Due to its high dielectric constant, high refractive index in the visible spectral range 26 , and high chemical and thermal stability, tantalum pentoxide thin films have been studied for applications such as high density dynamic random access memories (DRAMs) 27,28 , decoupling capacitors 29,30 , antireflection coatings 31,32 and optical waveguides 33 . Many different techniques to deposit Ta 2 O 5 thin films have been utilized allowing its use in compact photonics circuits and as a potential host for rare earth ions to achieve optical gain 34 .…”
Thin films of two different dielectric materials (Yttrium Oxide and Tantalum Pentoxide) were deposited by reactive sputtering and reactive evaporation to determine their suitability as a host for a rare earth doped planar waveguide upconversion laser. The optical properties, structure and crystalline phase of the films were found to be dependent on the deposition method and process parameters. X-ray diffraction (XRD) analysis on several of the 'as-deposited' thin films revealed that the films vary from amorphous to highly crystalline depending on material and process parameters . SEM imaging of the Yttrium Oxide layers revealed a regular column structure confirming their crystalline nature and SEM imaging of the Tantalum Pentoxide layers revealed a smooth amorphous layer confirming their XRD diffractrograms. The dielectric thin film layers which allowed guiding in both the visible and infra-red regions of the spectrum had a more amorphous structure.
“…[3][4][5][6][7] Also, notable is the fact that there is a considerable decrease in the insulation resistance of MLCCs with decreasing dielectric layer thickness, which can lead to a higher leakage current. However, with rapid miniaturization in the electronics industry, there has been a growing demand for increasing number of dielectric layers and scaling down the dielectric layer thickness to increase the volumetric capacitance.…”
Multilayer ceramic capacitors (MLCCs), owing to their processing conditions, can exhibit microstructure defects, such as electrode porosity and roughness. The effect of such extrinsic defects on the electrical performance of these devices needs to be understood to achieve successful miniaturization. To understand the influence of microstructural defects on field distributions and leakage current, the three‐dimensional (3‐D) microstructure of a local region in MLCCs is reconstructed using a serial‐sectioning technique in the focused ion beam. This microstructure is then converted into a finite element model to simulate the perturbations in electric field due to the presence of electrode defects. The electric field is significantly enhanced in the vicinity of such defects, and this is expected to have a bearing on the leakage current density of these devices. To simulate the scaling effects, the dielectric layer thickness is reduced in the 3‐D microstructure keeping the same electrode morphology. It is seen that the effect of microstructure defects is more pronounced as one approaches thinner layers, leading to higher local electric field concentrations and a concomitant drop in insulation resistance.
“…Specifically, their performance can be severely affected by the morphology of the electrode–dielectric interface. Microstructural defects such as rough interfaces and electrode discontinuities have been found to affect the device properties adversely . Local field enhancements arising from electrode discontinuities and rough interfaces lead to a lower dielectric breakdown strength, a higher steady‐state leakage current, and limited performance in terms of operating voltage, yield, and capacitance levels for specific geometries .…”
Over the past decade, multilayer ceramic capacitors (MLCCs) have been able to achieve very high volumetric capacitance due to continuous improvement in their process technology. However, the performance of these devices is severely limited by the presence of electrode defects such as electrode porosity and roughness. To assess the effect of microstructure on MLCC performance, two sets of multilayer capacitors subjected to different processing conditions are compared for their microstructure and electrical properties. It is shown that more continuous and planar electrode morphology leads to lower local electric fields and thus, superior performance. These computational predictions are verified using electrical property measurements. Capacitors with higher electrode continuity exhibit proportionally higher capacitance, provided the grain‐size distributions are similar. From the leakage current measurements, it is found that the Schottky barrier at the electrode–dielectric interface controls the conduction mechanism. This barrier height is adversely affected by the microstructural defects such as electrode discontinuities and roughness. These results are further supported by frequency‐dependent impedance measurements.
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