A novel
unsaturated co-ester (co-UE) macromonomer containing both
maleates and acrylates was synthesized from tung oil (TO) and its
chemical structure was characterized by FT-IR, 1H NMR, 13C NMR, and gel permeation chromatography (GPC). The monomer
was synthesized via a new synergetic modification of TO, by introducing
maleic groups first and acrylic groups subsequently onto TO molecules.
The influence of experimental factors on thermomechanical properties
of the cured bioresins was evaluated to better understand structure–property
relationships of the biomaterials and optimize experimental conditions.
The obtained TO-based co-UE monomer possessed a highly polymerizable
CC functionality, consequently resulting in rigid bioplastics
with high cross-link densities (νe) and excellent
mechanical properties. For instance, the bioplastic prepared under
the optimal synthesis conditions demonstrated a νe of 4.03 × 103 mol/m3, storage modulus
at 25 °C of 2.40 GPa, and glass transition temperature (T
g) of 127 °C, as well as tensile strength
and modulus at 36.3 MPa and 1.70 GPa, respectively. A new theory for
determining optimal comonomer concentration was further developed
according to the copolymerization equation. The proposed theory accurately
predicted the best styrene dosage for the co-UE monomer. At last,
the hydroxyethyl acrylate (HEA)-modified TO-based resin was compared
with the unmodified one in thermomechanical properties, thermal stability,
microstructural morphologies, and curing behaviors. The new co-UE
bioresin showed higher CC functionality and cross-link density,
superior properties including T
g and thermal
stability, and similar curing behaviors. The developed eco-friendly
rigid biomaterials provide potential application in structural plastics
such as sheet molding compounds.