Gradient poly(methyl methacrylate/
n
-butyl
acrylate)
copolymers, P(MMA/BA), with various compositional ratios, were grafted
from surface-modified silica nanoparticles (SiO
2
-
g
-PMMA-
grad
-PBA) via complete conversion
surface-initiated activator regenerated by electron transfer (SI-ARGET)
atom transfer radical polymerization (ATRP). Miniemulsion as the reaction
medium effectively confined the interparticle brush coupling within
micellar compartments, preventing macroscopic gelation and enabling
complete conversion. Isolation of dispersed and gelled fractions revealed
dispersed particle brushes to feature a higher Young’s modulus,
toughness, and ultimate strain compared with those of the “gel”
counterparts. Upon purification, brush nanoparticles from the dispersed
phase formed uniform microstructures. Uniaxial tension testing revealed
a “mechanical synergy” for copolymers with MMA/BA =
3:2 molar ratio to concurrently exhibit higher toughness and stiffness.
When compared with linear analogues of similar composition, the brush
nanoparticles with gradient copolymers had better mechanical properties,
attributed to the synergistic effects of the combination of composition
and propagation orientation, highlighting the significance of architectural
design for tethered brush layers of such hybrid materials.