Polymers with methyl acetal ester moiety in the side chain as acid labile protecting group were synthesized and their thermal property, plasma stability and chemical amplification (CA) positive-tone resist characteristics were investigated. 2-Admantyloxymethyl (AdOM) groups in the copolymer indicated lower glass transition temperatures and higher thermal decomposition temperatures than those of 2-methyl-2-admantyl (MAd) groups in the copolymer. AdOM polymer film showed smooth surface roughness after Ar plasma exposure compared with MAd polymer film due to the high thermal stability. The activation energies (E a ) of these deprotection reactions were calculated from Arrhenius plots of these deprotection reaction rate constants. In the low post exposure bake (PEB) temperature region, the E a of these resists decreased in the order MAd > AdOM. The low E a methyl acetal resists displayed good thermal flow resist characteristics for contact holes printing. In addition, the low E a methyl acetal resist achieved a wide exposure latitude of 8.1 % and depth of focus of 400 nm for printing 80 nm 1:1 dense line pattern using NSR-306C (NA 0.78, 2/3 annular). Furthermore, the 65 nm 1:1 dense lines using ASML XT1400 (NA 0.93, C-Quad) for low E a methyl acetal resist pattern showed no tapered and no footing profiles and small roughness on the lines pattern sidewall was observed.
1, INTRODUCTION193 nm lithography including immersion lithography is drawing attention as the successor of optical lithography for the technology nodes of 65 nm, 45 nm, and possibly even beyond 32 nm. 1,2) Therefore, there has been many researches for the base polymer and monomer materials for 193 nm CA positive-tone resists. It is generally known that a suitable protecting group plays an important role in obtaining a good lithographic performance for CA positivetone resist. 3) In our previous work we reported effects of the newly bulky methyl acetal ester as acid labile protecting group on resist characteristics of methacrylate polymers and the relationship between the protecting group structure and deprotection reaction mechanism. 4-6) These results suggest that the newly bulky methyl acetal ester protecting group is effective for further controlling good lithographic performance such as exposure sensitivity, line-edge roughness and PEB sensitivity due to the lower E a compared with tertiary alkyl ester protecting group. However, the relationship between the methyl acetal ester protecting group structure and thermal property of copolymer was not fully discussed. In recent years many papers on low E a CA resist and thermal property of 193 nm CA resists have been reported for the purpose of applying immersion lithography process, thermal flow process and plasma cure process. [7][8][9][10][11] In this paper we report thermal property, plasma stability, deprotection reaction mechanism and high lithographic performance for low E a methyl acetal resist.
2, EXPERIMENT
Materials2-Methyl-2-adamantyl methacrylate (M) and γ-butyrolactone-2-yl methacrylate (G) we...